Lightning-Protection Spark Gap With Asymmetric Arc Recesses

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Solution Overview

Problem

Existing lightning protection spark gaps with diverging electrodes face issues with larger arcs getting stuck in rectangular recesses, leading to thermal overload and inefficient arc movement during the mains follow current phase.

Innovation Solution

The recesses on the electrodes are designed asymmetrically, with a drop in cross-section followed by a shorter increase, promoting efficient arc movement and preventing arcs from getting stuck, enhanced by gas circulation channels and asymmetrical recesses on both electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If rectangular recesses are used on the electrodes, then the structure is simple and easy to manufacture, but the arcs get stuck in the recesses leading to thermal overload

Engineering Contradiction:
Improveease of manufactureVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies asymmetry by designing the recesses with a specific asymmetric cross-sectional shape where one side has a steeper slope than the other. This asymmetric geometry prevents arcs from getting stuck by creating a preferred direction for arc movement, allowing the arc to slide smoothly along the electrode surface while still providing the structural simplicity and manufacturing ease of recesses.

Inventive Principle:
Principle #4Asymmetry

2Use of energy by moving object

If the arc is confined to the ignition zone during pulse current phase, then the arc voltage is kept low, but the arc must quickly move to the arc extinguishing chamber during mains follow current phase

Engineering Contradiction:
Improvearc voltageVSAvoidarc speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The asymmetric recess design creates different surface geometries that guide the arc's movement characteristics. During the pulse current phase, the arc remains confined to the ignition zone with low voltage. During the mains follow current phase, the asymmetric geometry promotes rapid arc movement toward the arc extinguishing chamber by creating a directional preference that accelerates arc transition.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by creating specific geometric features (asymmetric recesses) at critical locations on the electrode surfaces. These localized geometric modifications affect arc behavior in specific regions without changing the overall electrode structure, allowing different arc behaviors in different phases of operation.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If the arc root point perish at the recesses, then thermal overload occurs, but without recesses the gas circulation would be insufficient

Engineering Contradiction:
Improvegas circulationVSAvoidthermal overload
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The asymmetric recess geometry is designed to optimize both gas circulation and arc movement. The specific asymmetric shape creates effective gas flow paths that ensure sufficient cooling and gas circulation, while simultaneously preventing arc stagnation by directing the arc away from the recess corners where thermal overload could occur.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances arc speed during the mains follow current phase, preventing arcs from lingering and improving thermal management, thus ensuring efficient arc extinguishing and reducing thermal stress on the spark gap.

Implementation Method 1

The mobility of the arc is increased immediately after its ignition by a combination of measures for amplifying the arc-induced inherent magnetic field

Methodology Applied
Scientific EffectArc-induced magnetic field: Lorentz Force

Implementation Method 2

staggered gas circulation in the encapsulated arrester

Methodology Applied
Scientific EffectGas circulation: Convection

Data Source

PatentEP4143935B1Lightning-protection spark gap
Publication Date: 2025.08.27 DEHN SOHNE GMBH CO KG
  • EP4143935B1 patent drawingFigure 1a~1b
  • EP4143935B1 patent drawingFigure 1c~1d
  • EP4143935B1 patent drawingFigure 2a~2b

AI summary

The present invention relates to a lightning-protection spark gap, comprising: - a housing (G); - a first electrode (3a), which has a first outer face (Aa) and a first inner face (Ia); and - a second electrode (3b), which has a second outer face (Ab) and a second inner face (Ib); wherein the first electrode (3a) and the second electrode (3b) diverge from each other; wherein a striking region (Z) and an adjoining propagation region (L) for a spark are formed between the first inner face (Ia) of the first diverging electrode (3a) and the second inner face (Ib) of the second diverging electrode (3b); wherein the housing (G) forms an arc chamber (LK) between the first electrode (3a) and the second electrode (3b), which arc chamber is delimited by a quenching chamber (4); and wherein, in the housing (G), at least one first gas circulation channel (K1) is formed, by means of which a gas flow escaping from the quenching chamber (40) in the event of a lightning strike can be returned to the arc chamber (K) via at least one first cutout (V1; V1'; V1''; V1''') in the propagation region (L) of the first electrode (3a). The first cutout (V1; V1'; V1''; V1''') is asymmetrical with respect to a longitudinal extent of the first cutout (V1; V1'; V1''; V1''') in the propagation direction of the arc; the first cutout (V1; V1'; V1''; V1''') falls in the propagation direction of the arc from a first cross-section (Q1) of the first electrode (3a) to a minimum cross-section (QM) of the first electrode (3a) over a first distance (l1; l1'; l1''; l1''') and rises from the minimum cross-section (QM) of the first electrode (3a) to a second cross-section (Q2) of the first electrode (3a) over a second distance (l2; l2'; l2''; l2'''). The first distance (l1; l1'; l1''; l1''') is shorter than the second distance (l2; l2'; l2''; l2''').