Light-Sabre Accessory Tubular Blade Mounting and Control Integration
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Solution Overview
Problem
Existing light-sabre accessories face challenges with large space requirements for tubular blades, complex and insecure mounting systems, and inefficient electronic system integration, leading to difficulties in transportation and potential damage during use.
Innovation Solution
A light-sabre accessory with a removably fixed tubular blade system using a mouthpiece and clamping ring for easy assembly and disassembly, and a compact control unit with a cylindrical support for secure electronic system integration, including a Bluetooth emitter for remote communication.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a tubular blade is fixed using screws, then the blade can be securely mounted on the handle, but the mounting and dismounting process becomes complex and requires tools
Solution Approach 1:
The fixing system is divided into separate functional elements: a mouthpiece with internal threading integrated into the tubular blade, and a separate clamping ring with external threading that engages with the mouthpiece. This segmentation allows the blade to be securely fixed while enabling tool-free mounting and dismounting by simply screwing or unscrewing the clamping ring.
Solution Approach 2:
The clamping ring serves multiple functions: it provides the clamping force to secure the blade, acts as a protective guard for the blade edge, and serves as the operational interface for mounting and dismounting. This multi-functionality eliminates the need for separate tools while maintaining secure fixation.
2Adaptability or versatility
If the electronic system is integrated into the handle, then control functions are available, but the space requirement increases reducing battery capacity
Solution Approach 1:
The electronic system components (control unit, wiring, etc.) are nested within the existing handle structure, utilizing the internal cavity space efficiently. The control unit is positioned to fit within the handle's internal volume without requiring external extensions, thereby preserving maximum space for battery integration.
3Shape
If the tubular blade is made long for better visual effect, then the light-sabre appearance is improved, but the space requirement and transportation difficulty increase
Solution Approach 1:
The tubular blade is designed as a separate, detachable component that can be easily removed from the handle. This segmentation allows the blade to be transported independently or stored separately, overcoming the transportation difficulties associated with long blades while maintaining the desired visual appearance during use.
4Ease of operation
If a clamping ring is used to fix the blade, then mounting is simplified, but the blade may detach during use due to impact
Solution Approach 1:
The fixing system combines threaded engagement (providing strong mechanical interlocking) with friction-based clamping (providing constant holding pressure). The clamping ring applies radial pressure against the mouthpiece while the threaded connection prevents axial separation, creating a composite fixing mechanism that resists both simple and complex impact forces.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables easy and secure mounting of the tubular blade, reduces space requirements for the electronic system, enhances battery life, and allows for customizable sound and light effects through remote device communication.
Implementation Method 1
the return of the mouthpiece ensures the holding of a light diffusion and conduction system inserted inside the tube
Implementation Method 2
the electronic system includes a Bluetooth emitter component allowing communication with a remotely communicating device
Data Source
AI summary
A light-sabre type accessory comprises a tubular blade including a tube with a proximal end and a distal end. The accessory also includes a handle having a sleeve with first and second ends, into which is inserted a control unit controlling at least one lighting source lighting the tubular blade. A system for removably fixing the tubular blade on the handle through its proximal end includes a mouthpiece fitted to the proximal end of the tube and a clamping ring engaged to be fitted onto the mouthpiece and fixed to the first end of the sleeve. The mouthpiece also includes a shoulder able to abut against the first end of the sleeve and the sleeve includes, from its first end, a well in which the mouthpiece is engaged up to its shoulder, the clamping ring being engaged from the distal end of the tube to be fitted onto the mouthpiece.


