Lignin-Containing Polymers via Click Chemistry Bonding

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Solution Overview

Problem

Current technologies lack advanced methods for understanding and integrating lignin into polymer materials, particularly with petroleum-based polymers, due to limited knowledge of lignin's functional groups, inadequate synthesis techniques, and underutilization of lignin in high-quality materials.

Innovation Solution

The development of synthesis methods involving alkyne-azide click reactions and thiol-alkene click reactions to covalently bond lignin with functional polymers, using lignin's terminal hydroxyl or thiol groups, to create lignin-containing polymer materials with diverse properties such as self-healing and stimulus responsiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If lignin is integrated with petroleum-based polymers using conventional methods, then the material can be produced, but the synthesis techniques are inadequate and the quality remains low

Engineering Contradiction:
Improvesynthesis technique qualityVSAvoidintegration difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent uses click chemistry reactions (alkyne-azide and thiol-alkene) as intermediary mechanisms to bridge lignin and petroleum-based polymers. These specialized chemical reactions serve as mediators that enable precise covalent bonding between the two material types, overcoming the inadequacy of conventional integration methods while maintaining ease of manufacture through well-established reaction protocols

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs parameter changes by utilizing specific functional groups (terminal hydroxyl or thiol groups on lignin) and controlling reaction conditions (catalysts, solvents, temperature) to achieve high-quality synthesis. By changing the chemical parameters of the integration process rather than relying on conventional physical mixing, the manufacturing precision is significantly improved

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If lignin is used in narrowly distributed nano-size beads, then the material can be produced, but the application scope is limited to low-cost commodities

Engineering Contradiction:
Improveapplication scopeVSAvoidlignin utilization efficiency
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent applies universality by demonstrating that lignin can be integrated with multiple types of petroleum-based polymers (polyacrylonitrile, polyacrylic acid, poly(methyl methacrylate), poly(ethylene glycol)) through the same click chemistry platform. This multi-functional approach expands lignin's application scope from narrow commodity uses to diverse high-quality materials including self-healing and stimulus-responsive polymers

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates composite materials by combining lignin nanoparticles with petroleum-based polymers through covalent bonding. This composite approach allows lignin to contribute its beneficial properties (biodegradability, self-healing capability, stimulus responsiveness) to the synthetic polymer matrix, thereby expanding application scope and improving utilization efficiency

Inventive Principle:
Principle #40Composite materials

3Productivity

If conventional polymer synthesis methods are used, then the production process is simple, but the production time and costs remain high for high-quality materials

Engineering Contradiction:
Improveproduction efficiencyVSAvoidproduction time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces conventional mechanical mixing and physical blending methods with chemical click reactions. This substitution enables covalent bonding that creates more stable and functional materials in fewer steps, improving productivity by eliminating multiple processing stages while reducing production time through direct one-step or two-step synthesis protocols

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These methods enable the production of lignin-containing polymers with improved mechanical properties and functional capabilities, such as self-healing and biodegradability, while reducing production time and costs, and expanding lignin's application in high-quality materials beyond low-cost commodities.

Implementation Method 1

performing an alkyne-azide click reaction between the alkyne-functionalized lignin and a polymer having an azide group to covalently bond the polymer to the lignin

Methodology Applied
Scientific EffectClick reaction: Chemical Bonding

Implementation Method 2

performing a thiol-alkene click reaction between the thiol-functionalized lignin and a polymer having an alkene group to covalently bond the polymer to the lignin

Methodology Applied
Scientific EffectClick reaction: Chemical Bonding

Data Source

PatentUS10308748B2Lignin-containing polymers
Publication Date: 2019.06.04 FLORIDA STATE UNIV RES FOUND INC
  • US10308748B2 patent drawing
  • US10308748B2 patent drawing
  • US10308748B2 patent drawing

AI summary

Click reactions may be used to bond polymers to lignin by taking advantage of lignin's terminal hydroxyl and thiol groups via an alkyne-azide click reaction or a thiol-alkene or thiol-alkyne click reaction. By selecting functional polymers, these methods may be used to synthesize lignin-containing polymer materials with an array of different properties, such as self-healing polymers.