Lignin Modification via Monolignol-Ferulate Conjugates

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Solution Overview

Problem

Lignin in plant cell walls limits digestibility and fermentability of carbohydrates in ruminants and biofuel production due to its indigestible nature, hindering the release of monosaccharides and polysaccharides for processing into value-added products.

Innovation Solution

A method of manufacturing modified lignin by incorporating ferulate residues, such as coniferyl ferulate and sinapyl ferulate, into the lignin polymer through monolignol-ferulate conjugates, which facilitates easier processing of plant cell walls for animal feeds, biofuels, and papermaking by altering the lignin structure to improve digestibility and fermentability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If natural lignin structure is maintained in plant cell walls, then structural integrity and rigidity are preserved, but digestibility and fermentability of carbohydrates are limited

Engineering Contradiction:
Improvedigestibility limitationVSAvoidcell wall structural integrity
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition of lignin through the incorporation of monolignol-ferulate conjugates. This alters the lignin polymer structure to include ferulate residues, which change the chemical properties of lignin without completely disrupting its polymer network, thereby improving digestibility while maintaining structural integrity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite lignin structure by integrating ferulate residues into the lignin polymer matrix. This composite approach combines the structural properties of natural lignin with the digestibility-enhancing characteristics of ferulate conjugates, resulting in a hybrid material that balances strength and digestibility

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If conventional delignification methods are used to improve carbohydrate access, then enzyme access to polysaccharides is enhanced, but energy requirements and processing costs increase

Engineering Contradiction:
Improveenzyme access to polysaccharidesVSAvoidenergy requirement for delignification
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by pre-modifying the lignin structure during plant growth through the incorporation of monolignol-ferulate conjugates. This preliminary modification reduces the need for intensive energy-consuming delignification treatments later, as the lignin is already structured to be more accessible to enzymes

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the typically harmful effect of lignin (blocking enzyme access) into a beneficial feature by designing a lignin structure with ferulate residues that inherently facilitates enzyme access. The ferulate-containing lignin structure becomes a benefit rather than a barrier, reducing the need for energy-intensive removal processes

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified lignin allows for enhanced delignification and enzymatic hydrolysis of cell walls, reducing energy requirements and increasing the efficiency of biomass processing, thereby improving the utilization of plant polysaccharides for nutritional and industrial purposes.

Implementation Method 1

combining a monolignol and a ferulate to produce a monolignol-ferulate conjugate useful for producing a modified lignin

Methodology Applied
Scientific EffectPolymerization:

Implementation Method 2

The chemical nature of lignification, involving combinatorial radical coupling of monomers (primarily with the growing polymer) without direct enzymatic control

Methodology Applied
Scientific EffectRadical coupling:

Data Source

PatentUS9388285B2Method for modifying lignin structure using monolignol ferulate conjugates
Publication Date: 2016.07.12 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US9388285B2 patent drawing
  • US9388285B2 patent drawing
  • US9388285B2 patent drawing

AI summary

Described is an isolated lignified plant cell wall including lignin, wherein the lignin includes a ferulate residue incorporated therein, such as from coniferyl ferulate and/or sinapyl ferulate. Also described is a method to make the isolated lignified plant cell wall, and the lignin produced by the method.