Lignin Depolymerization Using Polyol Hydrogen Donors

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Solution Overview

Problem

The challenge in the paper and pulp industry is the inefficient depolymerization of lignin, which is a valuable source of chemicals, due to the high-energy consumption and waste emission associated with current methods using sulfuric acid or alkali at high temperatures.

Innovation Solution

A method involving contacting lignin with a strong hydrogen donor like a polyol to form a solution at a temperature below 100°C, optionally introducing an oxidation agent, and then an anti-solvent to precipitate depolymerized lignin, allowing for higher lignin loading and lower molecular weight depolymerization at reduced temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If sulfuric acid or alkali at high temperature is used for lignin depolymerization, then lignin can be depolymerized, but energy consumption increases and waste emission occurs

Engineering Contradiction:
Improvelignin depolymerization efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent changes the temperature parameter from high temperature (180°C) to low temperature (≤100°C) by introducing a polyol solvent system. This parameter change enables lignin depolymerization to proceed efficiently at lower temperatures, directly resolving the contradiction between productivity and energy consumption

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces polyol as an intermediary solvent that facilitates lignin dissolution and depolymerization at low temperatures. The polyol acts as a mediator between lignin and the depolymerization process, enabling the reaction to occur under milder conditions without requiring high energy input

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If sulfuric acid or alkali at high temperature is used for lignin depolymerization, then lignin can be depolymerized, but waste emission increases

Engineering Contradiction:
Improvelignin depolymerization efficiencyVSAvoidwaste emission
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the traditionally harmful high-temperature processing into a beneficial low-temperature process using polyol. This transformation eliminates the harmful waste emissions associated with high-temperature acid or alkali treatment while maintaining effective lignin depolymerization

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent uses polyol as a replaceable, environmentally friendly solvent system that can be used in place of persistent harmful chemicals like sulfuric acid and alkali. The polyol system provides the necessary chemical environment for depolymerization without creating long-lasting waste problems

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Stability of the object's composition

If high temperature is used for lignin dissolution, then lignin can be dissolved, but energy consumption increases

Engineering Contradiction:
Improvelignin dissolutionVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent fundamentally changes the temperature parameter from high (180°C) to low (≤100°C) by introducing polyol solvent. This parameter change enables lignin to dissolve effectively at lower temperatures, resolving the contradiction between achieving stable lignin dissolution and minimizing energy consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables efficient dissolution and depolymerization of lignin at lower temperatures, reducing energy consumption and waste emission, and can be used in conjunction with ionic liquids for biomass pretreatment and biofuel applications.

Implementation Method 1

contacting the composition with a strong hydrogen donor, such as a polyol, to form a first solution, (c) incubating the first solution at a temperature equal to or less than 100° C., whereby at least 20% by weight of the lignin is dissolved

Methodology Applied
Scientific EffectHydrogen bonding:

Implementation Method 2

introducing an oxidation agent to the first solution to form a second solution, wherein the temperature of the second solution is equal to or less than 100° C., whereby lignin is at least partly, substantially, or wholly depolymerized

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

introducing an anti-solvent to the second solution to precipitate the depolymerized lignin

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentUS10703770B2Compositions and methods for the dissolution and depolymerization of lignin
Publication Date: 2020.07.07 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US10703770B2 patent drawing
  • US10703770B2 patent drawing
  • US10703770B2 patent drawing

AI summary

The present invention provides for a method for dissolving and/or depolymerizing lignin comprising: (a) providing a composition comprising lignin, (b) contacting the composition with a strong hydrogen donor, such as a polyol, to form a first solution, (c) incubating the first solution at a temperature equal to or less than 100° C., whereby at least 20% by weight of the lignin is dissolved, (d) optionally introducing an oxidation agent to the first solution to form a second solution, wherein the temperature of the second solution is equal to or less than 100° C., whereby lignin is depolymerized, and (e) optionally introducing an anti-solvent to the second solution to precipitate the depolymerized lignin.