Limb Holder Movement Measurement for Robotic Surgical Positioning

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Solution Overview

Problem

Modern robotic surgical systems face inaccuracies due to loosely secured surgical sites, causing the instrument to be positioned inaccurately and adding delays as the position control loop continually pushes the target out of reach.

Innovation Solution

A robotic system that measures the extent to which a limb moves relative to its holder and generates notifications for physical adjustments, using sensors and controllers to ensure secure positioning of the surgical site.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If modern surgical holders allow slight movements of the patient to enable autonomous operation, then ease of operation is improved, but positioning precision deteriorates because the surgical site becomes too loosely secured

Engineering Contradiction:
Improveease of autonomous operationVSAvoidpositioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system continuously measures the position of the surgical site relative to the holder and feeds this information back to the controller. The controller uses this feedback to calculate compensation values and adjust the instrument's position accordingly, resolving the contradiction between allowing movement and maintaining positioning precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the control parameter from rigid fixed positioning to dynamic compensation-based positioning. By measuring the actual movement parameters of the surgical site and adjusting the instrument position based on these measured values, the system maintains precision despite allowing holder movement.

Inventive Principle:
Principle #35Parameter changes

2Extent of automation

If the position control loop continually attempts to reach a target while pushing it out of reach, then automation is improved, but loss of time increases due to unnecessary delay

Engineering Contradiction:
Improveautomation of position controlVSAvoidsurgical procedure delay
Core Design Contradiction:
Extent of automationVSLoss of time

Solution Approach 1:

The system performs preliminary measurement of the surgical site's position and movement characteristics before the actual surgical operation begins. This preliminary characterization allows the controller to pre-calculate compensation values, eliminating time-consuming real-time adjustments during the procedure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses the surgical holder's own movement characteristics to generate compensation signals. The holder's movement is measured and directly used to adjust the instrument position, making the system self-correcting without requiring external intervention or time-consuming real-time control loops.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the surgical instrument is positioned inaccurately at the surgical site, then adaptability is improved by allowing movement, but manufacturing precision deteriorates due to positioning inaccuracy

Engineering Contradiction:
Improveadaptability to movementVSAvoidinstrument positioning accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system introduces an intermediary compensation mechanism between the surgical holder and the instrument positioning system. This intermediary layer measures the holder's movement and translates it into corresponding instrument position adjustments, maintaining precision while adapting to movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces direct mechanical rigid coupling with a sensor-based measurement and control system. Instead of relying on mechanical rigidity to maintain position, the system uses sensors to detect movement and electronically compensates through controlled instrument positioning, achieving both adaptability and precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12419542B2Surgical system and method of evaluating the extent to which a limb is held by a limb holder
Publication Date: 2025.09.23 STRYKER CORP
  • US12419542B2 patent drawing
  • US12419542B2 patent drawing
  • US12419542B2 patent drawing

AI summary

Surgical systems and methods to interact with a limb of a patient held by a limb holder. An instrument is configured to apply a force externally to the limb held by the limb holder, One or more controllers measure an extent to which the limb moves relative to the limb holder in response to the force applied externally to the limb by the instrument. The one or more controllers generate, based on the measured extent, a notification relating to physical adjustment of one or both of the limb and the limb holder.