Limiting Current Gas Sensor Voltage Switching

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Solution Overview

Problem

Existing gas concentration measurement systems are large due to the need for separate chambers for gas removal and measurement, limiting their size reduction potential.

Innovation Solution

A gas concentration measurement system utilizing a limiting current-type gas sensor with a voltage source and current detector, applying different voltages to generate distinct limiting currents for each gas, allowing for the calculation of gas concentrations without requiring a chamber for removing the first gas, thereby reducing system size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate chambers are used for gas removal and measurement, then measurement accuracy is improved, but system size increases

Engineering Contradiction:
Improvegas concentration measurement accuracyVSAvoidsystem size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent combines the gas removal function and measurement function into a single integrated sensor structure. The solid electrolyte sensor simultaneously performs oxygen removal through electrochemical reaction and concentration measurement through limiting current detection, eliminating the need for separate chambers and reducing overall system size while maintaining measurement accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The solid electrolyte sensor is designed to perform multiple functions: it acts as both a gas removal device (through electrochemical oxygen consumption) and a measurement device (through limiting current detection). This multi-functionality allows a single component to replace what would traditionally require separate dedicated components, thereby reducing system size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple chambers are used for different gas measurements, then gas analysis capability is improved, but device complexity increases

Engineering Contradiction:
Improvegas analysis capabilityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple gas analysis capabilities into a single sensor by applying different voltage conditions to the same solid electrolyte sensor. By switching between first voltage (for oxygen measurement) and second voltage (for nitrogen oxide measurement), the sensor can analyze multiple gases without requiring separate physical chambers, thus reducing device structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs dynamic voltage switching to enable the sensor to adaptively measure different gases. The voltage source dynamically changes between first voltage and second voltage based on the target gas, allowing a single static sensor structure to perform multiple measurement functions, thereby reducing device complexity while maintaining versatility.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If a chamber for removing first gas is added, then measurement accuracy for second gas is improved, but manufacturing cost increases

Engineering Contradiction:
Improvesecond gas concentration measurement accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent combines the gas removal function and measurement function into a single integrated sensor structure. The solid electrolyte sensor simultaneously performs oxygen removal through electrochemical reaction and concentration measurement through limiting current detection, eliminating the need for separate chambers and reducing overall system size while maintaining measurement accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the reduction of the gas concentration measurement system's size by eliminating the need for a chamber for gas removal, while maintaining accurate concentration measurements through the use of a difference in limiting currents.

Implementation Method 1

The first voltage is a voltage that generates a first limiting current corresponding to a first gas in the limiting current-type gas sensor. The second voltage is a voltage that generates a second limiting current corresponding to a second gas in the limiting current-type gas sensor.

Methodology Applied
Scientific EffectLimiting current:

Implementation Method 2

The voltage source supplies a first voltage and a second voltage higher than the first voltage to the limiting current-type gas sensor.

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

The current detector acquires a first limiting current value of the limiting current-type gas sensor when the first voltage is applied to the limiting current-type gas sensor and a second limiting current value of the limiting current-type gas sensor when the second voltage is applied to the limiting current-type gas sensor.

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS11885763B2Gas concentration measurement system and gas concentration measurement method
Publication Date: 2024.01.30 ROHM CO LTD
  • US11885763B2 patent drawing
  • US11885763B2 patent drawing
  • US11885763B2 patent drawing

AI summary

A gas concentration measurement system includes a limiting current-type gas sensor, a voltage source connected to the limiting current-type gas sensor, a current detector connected to the limiting current-type gas sensor, and a gas concentration arithmetic unit connected to the current detector. The voltage source supplies first and second voltages to the limiting current-type gas sensor. The first and second voltages generate first and second limiting currents corresponding to first and second gases, respectively, in the limiting current-type gas sensor. The current detector acquires first and second limiting current values of the limiting current-type gas sensor when the first and second voltages are applied to the limiting current-type gas sensor, respectively. The gas concentration arithmetic unit includes a difference acquiring section that acquires a difference between the second and first limiting current values and a gas concentration acquiring section that obtains concentration of the second gas based on the difference.