LiMnTi Cathode Material Hydrothermal Ion Exchange for Higher Capacity

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Solution Overview

Problem

Industrial mass production of LiMnTi-containing oxides for lithium-ion secondary batteries is challenging due to the low productivity of existing methods like the molten salt and solution methods, which require a step of replacing Na with Li, and the resulting materials have low electric capacity.

Innovation Solution

A hydrothermal treatment method is used to convert NaMnTi-containing oxides into LiMnTi-containing oxides with specific lattice constants and diffraction peaks, allowing for high productivity and increased electric capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the molten salt method or solution method is used to replace Na with Li in NaMnTi-containing oxide, then LiMnTi-containing oxide can be obtained, but the productivity is low and industrial mass production is difficult

Engineering Contradiction:
ImproveproductivityVSAvoidease of manufacture
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical environment parameters by using aqueous nitric acid solution instead of molten salt or lithium compound solution. This parameter change enables direct hydrothermal treatment of NaMnTi-containing oxide to obtain LiMnTi-containing oxide with tunnel structure Pbam, significantly improving productivity while maintaining ease of manufacture through a simpler aqueous-based process

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the complex molten salt system or solution-based ion exchange system with a hydrothermal treatment system using aqueous nitric acid. This substitution simplifies the manufacturing process by using water-based chemistry at elevated temperatures and pressures, making the process more suitable for industrial mass production

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If existing methods are used to manufacture LiMnTi-containing oxide, then the material can be produced, but the electric capacity is low

Engineering Contradiction:
Improveelectric capacityVSAvoidproductivity
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent achieves higher electric capacity by changing the synthesis parameters to produce LiMnTi-containing oxide with specific lattice constants (a: 9.0420-9.1640 Å, b: 24.294-25.968 Å, c: 2.8820-2.8935 Å) through hydrothermal treatment. This parameter optimization enables both high productivity and high electric capacity simultaneously

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables the production of LiMnTi-containing oxides with enhanced crystallinity and higher electric capacity, facilitating industrial mass production and improved battery performance.

Implementation Method 1

a step of performing a hydrothermal treatment on a NaMnTi-containing oxide to produce a LiMnTi-containing oxide

Methodology Applied
Scientific EffectHydrothermal treatment:

Implementation Method 2

a step of performing a hydrothermal treatment on a NaMnTi-containing oxide in an aqueous nitric acid solution to produce a LiMnTi-containing oxide

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS20250309251A1Positive electrode active material for lithium-ion secondary battery, method for manufacturing the same, and lithium-ion secondary battery using the same
Publication Date: 2025.10.02 HONDA MOTOR CO LTD
  • US20250309251A1 patent drawing
  • US20250309251A1 patent drawing
  • US20250309251A1 patent drawing

AI summary

A method for manufacturing a positive electrode active material for a lithium-ion secondary battery according to one embodiment of the present invention comprises a step of performing a hydrothermal treatment on a specific NaMnTi-containing oxide having a tunnel structure Pbam in a lithium nitrate aqueous solution to produce a LiMnTi-containing oxide.