Line Bypass Support Structure for Robot Guide Wire Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing line bypass systems for robots inspecting overhead transmission lines lack efficient support structures that allow seamless movement and attachment to guide wires, leading to potential disengagement and instability during traversal.

Innovation Solution

A line bypass system with a support structure comprising a first and second support portion, an attachment portion, and guide wires that define openings for secure attachment and movement along the guide wires, ensuring continuous support and stability for the robot.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a robot is supported on overhead electric transmission lines, then the robot can move along the lines during inspection, but the robot may experience disengagement and instability during traversal

Engineering Contradiction:
Improvestability during traversalVSAvoidsupport structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support structure is divided into multiple support portions (first support portion, second support portion) spaced apart from each other. Each support portion independently engages with the guide wire, providing segmented support that enhances stability while reducing the complexity of any single support element.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure is pre-configured with attachment portions and guide wire engagement mechanisms before the robot begins traversal. The guide wires are预先 installed on the transmission lines, and the support structure is designed to automatically engage with them, ensuring immediate stability upon deployment without requiring complex real-time adjustment mechanisms.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If the support structure uses multiple support portions spaced apart, then the robot gains stability, but the attachment and movement mechanism becomes more complex

Engineering Contradiction:
Improvesupport structure stabilityVSAvoidattachment mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The attachment portion is designed as a universal mechanism that can engage with and move along the guide wire in a standardized manner. This multi-functional attachment design allows the same mechanism to perform both attachment and movement functions across multiple support portions, reducing overall system complexity despite the presence of multiple support elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the guide wire openings are configured for movable reception, then the robot can move smoothly along the guide wires, but the precision of wire positioning may be compromised

Engineering Contradiction:
Improverobot movement along guide wireVSAvoidguide wire positioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The opening in each support portion is designed with specific dimensional parameters that balance movable reception capability with positioning precision. The opening size and shape are optimized to allow the guide wire to move smoothly through while maintaining adequate constraint, achieving both ease of operation and sufficient positioning accuracy without requiring overly complex mechanisms.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20230382436A1Line bypass system
Publication Date: 2023.11.30 PREFORMED LINE PRODUCTS COMPANY
  • US20230382436A1 patent drawing
  • US20230382436A1 patent drawing
  • US20230382436A1 patent drawing

AI summary

A line bypass system includes a support structure including a first support portion and a second support portion spaced apart from the first support portion. The support structure includes an attachment portion that attaches the first support portion to the second support portion. The first support portion and the second support portion define a first opening on a first side of the attachment portion and a second opening on a second side of the attachment portion. The first opening movably receives a first guide wire and the second opening movably receives a second guide wire.