Line Narrowing Module With Thermal-Compensated Prism Pair

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Solution Overview

Problem

Existing gas laser devices suffer from chromatic aberration and decreased resolution due to large spectral line widths, which are not adequately addressed by current line narrowing modules, leading to deterioration of beam divergence and spectral line width over time due to thermal distortions in prisms within the expansion optical system.

Innovation Solution

The line narrowing module employs prisms made of materials with opposite temperature coefficients of refractive indices, specifically using calcium fluoride and synthetic quartz for the third and fourth prisms, to control optical path length changes and minimize thermal distortions, ensuring the optical path length difference remains less than half the wavelength of the pulse laser light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a line narrowing module with prisms is used to narrow spectral line width, then spectral line width is reduced, but thermal distortion occurs in prisms causing beam divergence deterioration over time

Engineering Contradiction:
Improvespectral line widthVSAvoidbeam divergence stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies composite materials by combining prisms made of different materials (calcium fluoride and synthetic quartz) with opposite temperature coefficients of refractive indices. This composite approach allows the thermal distortions of individual prisms to compensate each other, maintaining beam divergence stability while achieving spectral line width narrowing through the grating.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes parameter changes by selecting materials with opposite temperature coefficients of refractive indices. When temperature changes occur, the refractive indices of the different materials change in opposite directions, causing optical path length changes that compensate for each other, thereby stabilizing beam divergence despite thermal effects.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If prisms are used to expand beam width for line narrowing, then spectral line width is reduced, but optical path length difference changes with temperature causing wavefront distortion

Engineering Contradiction:
Improvespectral line widthVSAvoidoptical path length difference
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent employs composite materials by using prisms of different materials (calcium fluoride and synthetic quartz) with opposite temperature coefficients. This combination ensures that temperature-induced optical path length changes in one prism are compensated by opposite changes in the other, stabilizing the optical path length difference and preventing wavefront distortion.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by assigning different material properties to different prisms based on their positions in the optical path. The third prism uses calcium fluoride while the fourth prism uses synthetic quartz, optimizing each local position to contribute to overall thermal compensation of the optical path length difference.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses wavefront distortion, maintaining stable beam divergence and spectral line width, thereby enhancing the resolution and performance of the gas laser device.

Implementation Method 1

a grating configured to reflect pulse laser light incident thereon

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

an expansion optical system including a plurality of prisms and configured to cause the pulse laser light to be incident on the grating while expanding a beam width of the pulse laser light

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a first closest prism which is closest to the grating and a second closest prism which is second closest to the grating have temperature coefficients of refractive indices opposite in sign to each other

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS20250286339A1Line narrowing module, laser device, and electronic device manufacturing method
Publication Date: 2025.09.11 GIGAPHOTON INC
  • US20250286339A1 patent drawing
  • US20250286339A1 patent drawing
  • US20250286339A1 patent drawing

AI summary

A line narrowing module to line-narrow pulse laser light having a wavelength in an ultraviolet range includes a grating reflecting pulse laser light incident thereon, and an expansion optical system including prisms and causing the pulse laser light to be incident on the grating while expanding a beam width of the pulse laser light. In the expansion optical system, a first closest prism which is closest to the grating and a second closest prism which is second closest to the grating have temperature coefficients of refractive indices opposite in sign to each other, and an amount of change of an optical path length difference between a case in which a temperature difference in the second closest prism is 0.2° C. or less and a case in which the temperature difference is 0.5° C. or more and 10° C. or less is half or less of the wavelength of the pulse laser light.