Line-Shaped Semiconductor Thin Film Transistor for High Mobility

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Solution Overview

Problem

The production of thin film transistors using amorphous silicon is costly due to low field effect mobility, while polysilicon requires complex processes, making it difficult to implement driving circuits directly on display panels.

Innovation Solution

A thin film transistor with line-shaped semiconductors (nanowires) is manufactured by forming a frame with grooves on a substrate, where the semiconductors are aligned and connected to electrodes, simplifying the process and improving mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If amorphous silicon is used for thin film transistor, then low temperature deposition is enabled, but field effect mobility is low

Engineering Contradiction:
Improvedeposition temperatureVSAvoidfield effect mobility
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the crystalline state parameter of silicon from amorphous to single crystal by using a solid phase epitaxial growth process. This parameter change enables the silicon to achieve high field effect mobility comparable to polysilicon while still being compatible with low temperature processing on glass substrates, thus resolving the contradiction between deposition temperature and field effect mobility.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If polysilicon is used for thin film transistor, then field effect mobility is improved, but manufacturing process becomes complicated

Engineering Contradiction:
Improvefield effect mobilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex multiple crystallization processes typically required for polysilicon manufacturing. By using a single solid phase epitaxial growth process from amorphous silicon, the invention achieves high mobility polysilicon-like performance while removing the complicated manufacturing steps, thus resolving the contradiction between field effect mobility and manufacturing process complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If conventional thin film transistor structure is used, then manufacturing is simple, but aperture ratio is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidaperture ratio
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from a planar two-dimensional semiconductor structure to a three-dimensional vertical structure by forming holes through the semiconductor layer and filling them with conductive materials. This dimensional change enables better electrode-semiconductor contact and improved device performance while maintaining manufacturing simplicity and increasing the aperture ratio.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7910930B2Thin film transistor and thin film transistor display panel having a frame and a line-shaped semiconductor
Publication Date: 2011.03.22 SAMSUNG DISPLAY CO LTD
  • US7910930B2 patent drawing
  • US7910930B2 patent drawing
  • US7910930B2 patent drawing

AI summary

A thin film transistor is provided. The thin film transistor includes a frame formed on a substrate and having a plurality of grooves, line-shaped semiconductors disposed in at least one of the grooves, a first electrode overlapping with the line-shaped semiconductors, and second and third electrodes connected to ends of the line-shaped semiconductors.