Line Shortening Device With Self-Equalizing Finger Sections

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Solution Overview

Problem

Conventional line-shortening devices for winch operations, such as the 'dog bone' device, often result in 'bight-on-a-bight' formations that can lead to line breakage and device dislodgement, especially under heavy loads or when tension is not evenly distributed, posing safety risks during vehicle recovery.

Innovation Solution

A unitary rigid device with a central opening and curved finger sections that allows for self-equalization of tension without risk of line breakage, eliminating 'bight-on-a-bight' issues and ensuring the device remains securely attached to the line, even when tension is reduced.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional 'dog bone' device is used to shorten the line, then the line can be shortened, but the device can become dislodged from the line when the line goes slack, resulting in catastrophic results

Engineering Contradiction:
Improveline shortening speedVSAvoiddevice attachment security
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The device divides the line management function into separate components: a retrieval mechanism for collecting excess line and a ratchet mechanism for maintaining tension. This segmentation allows each component to specialize in its function, improving both efficiency and reliability without the device becoming dislodged

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary ratchet mechanism that acts as a mediator between the line tension and the retrieval mechanism. This ratchet ensures unidirectional movement and maintains constant tension, preventing the device from becoming dislodged while allowing continuous line shortening

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If a 'daisy chain knot' is used with the 'dog bone' device, then the line can be shortened, but a 'bight-on-a-bight' formation occurs that can creep under tension and lead to line breakage

Engineering Contradiction:
Improveline shortening capabilityVSAvoidline breakage risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and eliminates the problematic 'daisy chain knot' and 'bight-on-a-bight' formation from the system. By using a streamlined design with a central opening and curved finger sections, the invention removes the source of line creping and breakage while maintaining line shortening capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of creating complex knots and bights to achieve line shortening, the patent inverts the approach by using a simple passage-through design where the line passes through curved finger sections. This reverses the conventional method of knot-tying and eliminates the associated hazards

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If tension on the three lines is not properly equalized when the 'dog bone' device is inserted, then the bight can creep leading to line breakage, but proper equalization is difficult to achieve

Engineering Contradiction:
Improveline integrityVSAvoidtension equalization difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The device employs self-equalizing curved finger sections that automatically balance tension distribution across the line. As the line passes through these curved sections, tension naturally equalizes without requiring manual adjustment, eliminating the complexity of proper equalization while maintaining line integrity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10982732B2Methods for shortening a line, extracting stuck vehicles, belaying objects, joining lines together and forming a V-bridle using a device
Publication Date: 2021.04.20 COLE CHRISTOPHER
  • US10982732B2 patent drawing
  • US10982732B2 patent drawing
  • US10982732B2 patent drawing

AI summary

A device for use with one or more lines that includes a unitary rigid body having an annular portion surrounding a central opening and at least four finger sections that extend from the annular portion of the rigid body. A first finger section and a second finger section curve toward each other on one end of the rigid body and terminate in blunt tips that are spaced apart from each other by a gap. Similarly, a third finger section and a fourth finger section curve toward each other on an opposite end of the rigid body and terminate in blunt tips that are spaced apart from each other by a gap. The device maximizes the pulling strength of lines while reducing the possibility of line failure. Also disclosed are methods of using the device for shortening a line, belaying an object, joining two lines together and for forming a V-bridle.