Line UV Curing Apparatus with Localized Purge for Uniform Substrate Processing

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Solution Overview

Problem

Existing substrate curing methods, particularly in semiconductor processing, face challenges with non-uniform cure quality due to area-type exposure, which results in inefficient use of purge gas and increased costs.

Innovation Solution

A line UV curing apparatus is introduced, where a substrate passes underneath a line UV source, allowing for precise exposure and reduced purge gas usage, integrated within processing chambers to enhance cure uniformity and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If area-type exposure is used to cure substrates, then the entire substrate can be exposed simultaneously, but the cure uniformity deteriorates due to non-uniform radiation exposure

Engineering Contradiction:
Improvecuring speedVSAvoidcure uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent divides the substrate processing into sequential line-by-line exposure segments rather than exposing the entire substrate at once. The linear UV source moves across the substrate in a scanning motion, curing narrow lines sequentially. This segmentation allows precise control of radiation exposure for each line, ensuring uniform curing while maintaining overall productivity through continuous scanning motion.

Inventive Principle:
Principle #1Segmentation

2Productivity

If area-type exposure with large volume chamber is used, then entire substrate can be cured, but purge gas consumption increases

Engineering Contradiction:
Improvesubstrate processing capabilityVSAvoidpurge gas consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent extracts and isolates only the minimal volume chamber necessary for the linear UV exposure process, rather than using a large volume chamber required for area-type exposure. The chamber volume is reduced to just what is needed to accommodate the linear UV source and the scanning mechanism, enabling substrate curing with dramatically reduced purge gas consumption while maintaining full substrate processing capability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of substance

If line UV source with small volume is used, then purge gas consumption is reduced, but device complexity increases

Engineering Contradiction:
Improvepurge gas consumptionVSAvoidcuring apparatus complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent introduces dynamic scanning motion to the UV curing process, where the linear UV source moves across the substrate in a controlled scanning pattern. This dynamic approach replaces the static large-volume chamber design, achieving reduced purge gas consumption through minimal chamber volume while the scanning mechanism provides the necessary flexibility and control. The motion control system manages the complexity, coordinating the UV source movement with substrate positioning to achieve precise line-by-line curing.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The line UV curing apparatus achieves faster and more uniform curing with reduced purge gas consumption, lowering operational costs and enabling flexible integration within semiconductor processing systems.

Implementation Method 1

Curing a substrate includes exposing the substrate to radiation, such as ultraviolet (UV) radiation

Methodology Applied
Scientific EffectUltraviolet radiation: Light

Implementation Method 2

The baking of the resist material may further assist in cross-linking of portions of the resist layer

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Implementation Method 3

A purge gas inlet is disposed through a first sidewall of the casing and in fluid communication with the volume

Methodology Applied
Scientific EffectFluid communication:

Data Source

PatentUS20230229086A1Low oxygen scanning UV source with localized purge
Publication Date: 2023.07.20 APPLIED MATERIALS INC
  • US20230229086A1 patent drawing
  • US20230229086A1 patent drawing
  • US20230229086A1 patent drawing

AI summary

A method and apparatus for curing a substrate are described. The apparatus includes a curing apparatus with a casing and an ultraviolet (UV) radiation assembly coupled to the casing. The ultraviolet radiation assembly further includes a line UV radiation source. The casing includes an opening on one end. A substrate passes by the opening and is exposed to the UV radiation of the line UV radiation source. The curing apparatus further includes a purge assembly configured to continuously purge the process volume and the volume directly above the exposed portion of the substrate. The curing apparatus is configured to only cure a portion of the substrate at any one point in time, such that the curing apparatus is a scanning curing apparatus and includes a small process volume.