Line Width Correction Using Printed Document Analysis
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Solution Overview
Problem
Existing image processing apparatuses require dedicated charts for line width correction, leading to waste sheets and reduced productivity in high-volume printing, and may not maintain line width accuracy when the chart output frequency is reduced.
Innovation Solution
An image processing apparatus and method that detects line images from output documents, analyzes their widths, and performs line width correction based on predetermined threshold values without using dedicated charts, allowing for continuous line width adjustment during printing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If dedicated charts are output frequently for maintaining line width accuracy, then line width accuracy is improved, but waste sheet volume increases and printing productivity deteriorates
Solution Approach 1:
The system uses the actual printed documents themselves to perform line width correction measurements, eliminating the need for separate dedicated charts. The output document serves dual purposes: as the printed product and as the measurement target, thereby eliminating waste sheets while maintaining correction accuracy
Solution Approach 2:
The printed document serves multiple functions simultaneously: it is both the final printed output and the measurement target for line width correction. This multi-functionality eliminates the need for separate dedicated charts, reducing waste while maintaining correction capability
2Manufacturing precision
If dedicated charts are output frequently, then line width accuracy is maintained, but waste sheet generation increases
Solution Approach 1:
The system uses the actual printed documents themselves to perform line width correction measurements, eliminating the need for separate dedicated charts. The output document serves dual purposes: as the printed product and as the measurement target, thereby eliminating waste sheets while maintaining correction accuracy
Solution Approach 2:
The measurement function is extracted from a separate dedicated chart and integrated directly into the printed document itself. By removing the need for separate measurement charts, the system eliminates waste sheet generation while preserving line width correction capability
3Productivity
If the output frequency of dedicated chart is reduced for suppressing waste sheet generation, then printing productivity is improved, but line width accuracy is not maintained
Solution Approach 1:
The system performs line width correction measurements continuously on every printed document without interruption or separate chart output. This continuous measurement approach maintains line width accuracy throughout high-volume printing operations while preserving productivity
Solution Approach 2:
The system uses the actual printed documents themselves to perform line width correction measurements, eliminating the need for separate dedicated charts. The output document serves dual purposes: as the printed product and as the measurement target, thereby eliminating waste sheets while maintaining correction accuracy
Data Source
AI summary
An image processing apparatus includes an output image reading portion that reads an image of a physical document. The physical document includes a desired print image and a line image. The apparatus further includes a line image detecting portion that detects the line image at a predetermined position of the physical document using the image, a line image analyzing portion that determines a line width of the line image, a line-width correction value determining portion that compares the determined line width to a preliminarily set line-width threshold value and determines a line-width correction value based on the comparison, and a line-width correcting portion that performs line width correction on a to be formed line image based on the line-width correction value.


