Linear Member Gripping Structure for Single-Wire Selection

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Solution Overview

Problem

Conventional linear member gripping devices face challenges in reliably gripping a single wire due to the structure of the gripping parts, which can lead to the possibility of gripping multiple wires instead of a single one.

Innovation Solution

A linear member gripping device is designed with a first and second gripping member, each with a gripping surface, a protrusion, and drive parts that allow for precise control of their positions to ensure only one linear member is gripped, utilizing a limitation part to prevent multiple wires from being gripped.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the gripping part has a structure where the deviation gap between two gripping pieces is reduced toward the root side, then the gripping force is improved, but multiple wires may be gripped instead of a single wire

Engineering Contradiction:
Improvegripping forceVSAvoidsingle wire gripping reliability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The gripping part is divided into multiple gripping pieces (first gripping piece and second gripping piece) with different gap characteristics. The first gripping piece has a smaller deviation gap for strong gripping, while the second gripping piece has a larger deviation gap to prevent multiple wires from being gripped simultaneously. This segmentation allows each piece to perform a specific function that collectively solves the contradiction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the gripping part have different gap sizes tailored to their specific functions. The first gripping piece located at the root side has a small deviation gap to provide strong gripping force, while the second gripping piece has a large deviation gap to allow only single wire passage. This local differentiation of gap sizes resolves the contradiction between gripping force and single wire reliability.

Inventive Principle:
Principle #3Local quality

2Strength

If the deviation gap between gripping pieces is made small to grip wires firmly, then the gripping strength is improved, but the risk of gripping multiple wires increases

Engineering Contradiction:
Improvegripping strengthVSAvoidsingle wire selection accuracy
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The gripping part is segmented into multiple gripping pieces with different gap characteristics. The first gripping piece provides strong gripping with a small deviation gap, while the second gripping piece ensures single wire selection with a large deviation gap. This segmentation allows simultaneous achievement of strong gripping and accurate single wire selection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gripping pieces are designed asymmetrically with different deviation gap sizes. The first gripping piece has a smaller gap for strength, while the second has a larger gap for selectivity. This asymmetric design allows each piece to optimize for its specific function, resolving the contradiction between gripping strength and selection accuracy.

Inventive Principle:
Principle #4Asymmetry

3Device complexity

If the gripping part structure is simplified, then the device complexity is reduced, but the ability to reliably grip a single wire is compromised

Engineering Contradiction:
Improvegripping part structure complexityVSAvoidsingle wire gripping reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The gripping part is segmented into multiple gripping pieces that work together to achieve reliable single wire gripping. This segmentation provides the necessary functional differentiation without requiring complex external mechanisms, thus maintaining relatively simple device structure while improving reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gripping pieces are designed to automatically perform their respective functions based on their structural characteristics. The first gripping piece automatically provides strong gripping force with its small gap, while the second gripping piece automatically ensures single wire selection with its large gap. This self-service mechanism reduces the need for complex control systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12090644B2Linear member gripping device
Publication Date: 2024.09.17 OMRON CORP
  • US12090644B2 patent drawing
  • US12090644B2 patent drawing
  • US12090644B2 patent drawing

AI summary

A linear member gripping device includes: a first gripping member that abuts a linear member; a second gripping member that abuts the linear member and has a protrusion; a first drive part and a second drive part that change relative positions of the first and second gripping members; and a limitation part that limits movement of the linear member sandwiched between the first and second gripping members at a predetermined limitation position.