Linear Guide Side Seal Member for Clean Room Dust Control

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Solution Overview

Problem

In linear guide devices used in clean room environments, fine particles can escape between the side seal member and the guide rail, causing product defects, and existing side seal members for vacuum environments are difficult to manage, leading to increased dust generation.

Innovation Solution

A linear guide device with a side seal member that is integrally formed with a thickness 25 to 140 times the clearance between the side seal member and the guide rail, featuring flat surfaces facing the guide rail, allowing for easy management of clearance and reducing fine particle escape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a side seal member with multiple stacked plates is used to reduce fine particle escape, then dust generation is reduced, but clearance management becomes difficult

Engineering Contradiction:
Improvedust generationVSAvoidclearance management
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The side seal member is divided into multiple stacked plates (first plate, second plate, third plate) with different clearance characteristics. The first plate has a smaller clearance to capture fine particles, while the second and third plates have progressively larger clearances. This segmentation allows each plate to perform a specific function in the particle capture sequence, effectively reducing dust generation while maintaining manageable clearance through the staged filtration approach.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If the side seal member is made thicker to increase particle capture area, then fine particle escape is reduced, but slider movement space is reduced

Engineering Contradiction:
Improvefine particle escapeVSAvoidslider movement space
Core Design Contradiction:
Object-generated harmful factorsVSLength of moving object

Solution Approach 1:

The side seal member employs plates with locally optimized clearance characteristics. The first plate has a smaller clearance specifically positioned to capture fine particles, while subsequent plates have progressively larger clearances. This local quality optimization allows the seal member to be effective at particle capture without requiring uniform thickness throughout, thereby preserving slider movement space while reducing fine particle escape.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If multiple stacked plates are used to reduce dust generation, then particle capture is improved, but device complexity increases

Engineering Contradiction:
Improvedust generationVSAvoidside seal member structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The side seal member uses asymmetric plate configurations where each plate has different clearance characteristics relative to the guide rail. The first plate is positioned closer to the guide rail with smaller clearance, while the second and third plates are progressively farther away with larger clearances. This asymmetric arrangement creates an efficient particle capture gradient without requiring complex mechanical structures, thereby reducing dust generation while limiting device complexity growth.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS8894283B2Linear guide device
Publication Date: 2014.11.25 NSK LTD
  • US8894283B2 patent drawing
  • US8894283B2 patent drawing
  • US8894283B2 patent drawing

AI summary

A linear guide device includes a guide rail, a slider, and a side seal member attached to an axial direction end part of the slider. The side seal member is formed integrally and has a flat surface facing the guide rail. A clearance between the side seal member and the guide rail is kept the same on a whole of the side seal member, and a thickness in the axial direction of the side seal member is 25 to 140 times the clearance.