Linear LED Lamp Shock Current Sensing and Shutdown

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Solution Overview

Problem

Linear LED lamps with internal drivers face electric shock and internal arcing hazards during relamping or maintenance, particularly when used with electronic ballasts, which can lead to consumer safety issues and fires.

Innovation Solution

A linear LED lamp design incorporating a current sensing device within the LED driving circuit and an operation monitoring module that detects electric shock currents and automatically shuts off power to prevent through-lamp electric shock, using a Buck control circuit and switches to manage current flow safely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a linear LED lamp with internal driver is used to replace fluorescent tube, then energy efficiency and lifetime are improved, but electric shock hazard and internal arcing risk increase during relamping or maintenance

Engineering Contradiction:
ImprovelifetimeVSAvoidelectric shock hazard
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by implementing a shock prevention switch that automatically opens before maintenance personnel can contact live electrical components. The switch is positioned to be actuated by removal of the lamp fixture itself, preemptively disconnecting power before any shock hazard can materialize during relamping operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The shock prevention switch serves as an intermediary device between the power source and the electrical components. It mediates the electrical connection by introducing a controllable break in the circuit that can be activated during fixture removal, thereby preventing direct contact between personnel and hazardous voltage without requiring personnel to manually operate electrical switches.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If electronic ballast is used to operate fluorescent tube, then lighting control and efficiency are improved, but internal arcing and fire hazard increase when used with LED lamp

Engineering Contradiction:
Improveenergy efficiencyVSAvoidinternal arcing
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The shock prevention switch implements preliminary anti-action by preventing the conditions necessary for internal arcing before they can occur. By opening the circuit during fixture removal, it eliminates the voltage potential that would drive arcing between electrical contacts, thereby preventing the harmful effect before the ballast can generate it.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The invention converts the potential harm of electrical arcing into benefit by using the same mechanical action (fixture removal) that previously caused the problem as the trigger for the protective mechanism. The removal action that once exposed personnel to shock hazards now reliably actuates the switch to prevent both shock and arcing hazards.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If shock prevention switch is added to LED lamp, then electric shock risk is reduced, but device complexity increases

Engineering Contradiction:
Improveelectric shock riskVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The shock prevention switch is merged with the existing lamp fixture structure rather than being a separate component. The switch utilizes the mechanical motion of fixture removal itself to actuate the electrical connection, combining the relamping operation with the shock prevention function into a single integrated mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shock prevention switch serves multiple functions: it prevents electric shock during relamping, prevents internal arcing between contacts, and works with both traditional ballast-based systems and modern LED drivers. This multi-functionality justifies the added complexity by addressing multiple safety and operational requirements with a single component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the risk of electric shock hazards and internal fires, ensuring safer operation and maintenance by controlling electric current flow and preventing arcing, thus enhancing user safety and product reliability.

Implementation Method 1

The LED driving circuit comprises a current sensing device that is originally used to precisely control an electric current to flow into the LED arrays. The operation monitoring module uses the same current sensing device in a way that it detects an electric shock current

Methodology Applied
Scientific EffectElectrical current sensing: Conduction (electrical)

Implementation Method 2

at least one rectifier; an LED driving circuit

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS9826595B2Linear solid-state lighting with electric shock current sensing
Publication Date: 2017.11.21 ALEDDRA INC
  • US9826595B2 patent drawing
  • US9826595B2 patent drawing
  • US9826595B2 patent drawing

AI summary

A linear light-emitting diode (LED)-based solid-state lamp comprises an LED driving circuit, LED arrays, at least one rectifier, and an operation monitoring module. The LED driving circuit comprises a current sensing device that is originally used to precisely control an electric current to flow into the LED arrays. The operation monitoring module uses the same current sensing device in a way that it detects an electric shock current and determines if the linear LED-based solid-state lamp is operated in a normal mode or in an electric shock hazard mode. When an electric shock hazard is identified, the operation monitoring module shut off a return current flow from the LED arrays to reach the at least one rectifier, thus eliminating an overall through-lamp electric shock current. The scheme can effectively reduce a risk of electric shock hazard to users during relamping or maintenance.