Long Stator Linear Motor Transport Unit Magnetic Flux Control

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Solution Overview

Problem

Long stator linear motors face challenges in flexible control of transport units due to fixed energy conditions and complex power electronics, limiting speed range and propulsive force variability without increasing energy consumption or complexity.

Innovation Solution

The solution involves changing the magnetic reluctance and magnetomotive force of the magnetic circuit by adjusting the position of drive magnets and coils, or introducing magnetic reluctance elements, to influence movement variables like propulsive force and speed without altering the energy-related basic conditions of the power electronics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the speed range and propulsive force variability are increased by conventional field-weakening regulation, then the operational flexibility is improved, but the electrical losses increase and maximum achievable speed is limited

Engineering Contradiction:
Improveoperational flexibilityVSAvoidelectrical losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent changes the magnetic flux parameter of the magnetic circuit by adjusting magnetic reluctance (through movable magnetic elements) and magnetomotive force (through additional coils), enabling speed and force variability without conventional field-weakening regulation, thus reducing electrical losses while maintaining operational flexibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces magnetic reluctance elements and additional coils as intermediary components that mediate the magnetic circuit properties, allowing indirect control of propulsive force and speed without directly increasing electrical losses in the power electronics

Inventive Principle:
Principle #24Intermediary (Mediator)

2Force

If the magnetic flux is increased to enhance propulsive force, then the force generation is improved, but the maximum achievable speed is reduced

Engineering Contradiction:
Improvepropulsive forceVSAvoidmaximum achievable speed
Core Design Contradiction:
ForceVSSpeed

Solution Approach 1:

The patent makes the magnetic flux dynamic and adjustable during operation by changing magnetic reluctance and magnetomotive force, allowing the system to optimize between propulsive force and speed requirements in real-time, rather than being fixed in one state

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the magnetic flux parameter dynamically through adjustment of magnetic reluctance elements and additional coil excitation, enabling the system to achieve both high propulsive force when needed and high speed when needed, resolving the traditional trade-off

Inventive Principle:
Principle #35Parameter changes

3Speed

If additional power electronics are added to expand speed range, then the speed variability is improved, but the device complexity increases

Engineering Contradiction:
Improvespeed rangeVSAvoidpower electronics complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent makes the existing power electronics multi-functional by using them to control both the drive coils and additional coils, allowing the same power electronics to achieve both propulsion and magnetic flux regulation without requiring separate dedicated circuits

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces magnetic reluctance elements and additional coils as intermediary components that enable speed and force control through magnetic circuit modification rather than through complex power electronics, simplifying the overall system architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for flexible control of transport units, reducing electrical losses and increasing maximum achievable speed without field-weakening regulation, thus enhancing the operational flexibility and efficiency of long stator linear motors.

Implementation Method 1

drive magnets of the transport unit interacting with drive coils of the long stator linear motor in order to generate a propulsive force

Methodology Applied
Scientific EffectElectromagnetic interaction: Electromagnetic Propulsion

Implementation Method 2

drive magnets of the transport unit and the drive coils of the transport route of the long stator linear motor being sources of magnetomotive force for a developing magnetic circuit

Methodology Applied
Scientific EffectMagnetic circuit: Magnetic Field

Data Source

PatentUS11161701B2Method for operating a transport apparatus in the form of a long stator linear motor
Publication Date: 2021.11.02 ABB (SCHWEIZ) AG
  • US11161701B2 patent drawing
  • US11161701B2 patent drawing
  • US11161701B2 patent drawing

AI summary

Method for operating a transport apparatus that utilizes a long stator linear motor, the method includes moving a transport unit along a transport route of the long stator linear motor, causing drive magnets arranged on both sides of a main body of the transport unit to interact, at least in a region of a transfer position for transferring the transfer unit between two opposite route portions of the transport route, with drive coils of the opposite route portions of the transport route in order to generate a propulsive force (Fv), utilizing the drive magnets of the transport unit and the drive coils of the transport route of the long stator linear motor as sources of magnetomotive force of a magnetic circuit that develops at least in the region of the transfer position on both sides of the transport unit, and transferring the transport unit between the opposite route portions of the transport route in the transfer position by changing on at least one side of the transfer unit a magnetic flux (Ψ1, Ψ2) of the magnetic circuit of the at least one side during movement of the transport unit along the transport route in order to generate a lateral force acting on the transport unit.