Linear Motor Waveform Ramping for Smooth Startup and Stop

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Solution Overview

Problem

Linear motors experience overdrive issues during startup and stop times when operating at non-resonant frequencies, resulting in unsteady and noisy vibration sensations.

Innovation Solution

A processing method for vibration waveforms that involves obtaining a vibration description file, recognizing the waveform type, and processing the amplitude of steady-state waveforms within startup and stop times to smoothly transition from zero to the amplitude of the linear motor's steady vibration state and back to zero, using techniques such as superimposing cosine waveforms or applying an ascent algorithm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a steady-state waveform is used to control the linear motor at non-resonant frequency, then the motor can operate at the desired frequency, but overdrive problems occur during startup and stop times

Engineering Contradiction:
Improveoperating frequency rangeVSAvoidstartup and stop stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-processing the steady-state waveform to add smooth transition segments at the beginning and end. Before the motor starts, the waveform gradually increases from zero amplitude to the target amplitude over the startup time period. Before the motor stops, the waveform gradually decreases from the target amplitude to zero over the stop time period. This preliminary shaping of the waveform prevents sudden amplitude changes that cause overdrive, while maintaining the ability to operate at non-resonant frequencies.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the amplitude changes abruptly during startup and stop, then the waveform remains simple, but the linear motor experiences overdrive and unsteady vibration

Engineering Contradiction:
Improvewaveform complexityVSAvoidoverdrive and noise
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the waveform into distinct phases: a startup phase where amplitude smoothly transitions from zero to the target level, a steady-state phase where the motor operates at the desired frequency, and a stop phase where amplitude smoothly transitions back to zero. By dividing the waveform into these segments with different characteristics, the patent eliminates abrupt amplitude changes that cause overdrive and noise, while keeping each segment relatively simple in structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240192274A1Processing method and apparatus for vibration waveform, device, and readable storage medium
Publication Date: 2024.06.13 HAMILTON BEACH BRANDS INC
  • US20240192274A1 patent drawing
  • US20240192274A1 patent drawing
  • US20240192274A1 patent drawing

AI summary

Embodiments of this application provide a processing method and apparatus for a vibration waveform, a device, and a readable storage medium. In the processing method for a vibration waveform, a vibration description file is obtained, and a waveform type described in the vibration description file is recognized; a startup time and a stop time are extracted from the vibration description file in a case that the waveform type described in the vibration description file is a steady-state waveform; and an amplitude of the steady-state waveform within the startup time is processed as being smoothly changed from zero to an amplitude of the linear motor in a steady vibration state, and an amplitude of the steady-state waveform within the stop time is processed as being smoothly changed from the amplitude of the linear motor in the steady vibration state to zero.