Linear Sensor Array for Real-Time Emissions Measurement

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Solution Overview

Problem

Current vehicle exhaust particulate matter (PM) and particle number (PN) measurement devices are limited by their size, weight, energy demand, and reliance on single sensing methods, which restricts their ability to accurately measure real-world emissions and characterize the complex and variable nature of PM/PN emissions, leading to inaccuracies and inefficiencies in emission reduction strategies.

Innovation Solution

A compact, lightweight emissions measurement system using multiple sensors (such as laser light opacity, light scattering, particle ionization, and acoustic sensors) in a linear arrangement, synchronized to provide triangulated data for accurate PM/PN measurements, reducing power consumption and sample degradation, and allowing for real-time data transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple sensors are used to provide triangulated data for accurate PM/PN measurements, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
ImprovePM/PN measurement accuracyVSAvoidsensor arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement system is segmented into multiple independent sensor units (opacity sensor, light scattering sensor, particle ionization sensor, acoustic sensor) arranged in linear sequence. Each sensor independently measures a specific property of the emissions sample, and the results are combined to provide comprehensive PM/PN characterization. This segmentation allows each sensor to be optimized for its specific function while collectively achieving high measurement precision.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a compact, lightweight design is implemented, then ease of operation is improved, but measurement precision may deteriorate

Engineering Contradiction:
ImproveportabilityVSAvoidemissions measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

Multiple different sensing methods (optical opacity, light scattering, particle ionization, acoustic measurement) are merged into a single compact measurement device. This consolidation of diverse measurement technologies into one integrated unit achieves both portability and high measurement precision by leveraging the complementary strengths of each sensing method.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The measurement device is designed with multi-functionality, capable of measuring various emission parameters (PM mass, PN concentration, particle size distribution) using multiple sensing principles within a single compact unit. This universal design allows the device to maintain high measurement precision across different measurement modes while remaining portable and easy to operate.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If sensors are arranged in a linear configuration, then device complexity is reduced, but measurement precision may worsen due to sample degradation

Engineering Contradiction:
Improvesensor arrangement simplicityVSAvoidmeasurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The linear sensor arrangement is designed with optimized spacing and flow characteristics that minimize sample residence time between sensors. The sample flows sequentially through each sensor in a controlled manner, with each sensor positioned to measure specific properties before the sample degrades. This periodic measurement approach through the linear array maintains measurement precision while keeping the arrangement simple.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a robust, multidimensional description of PM/PN emissions, enhancing accuracy and reliability, enabling longer operation on battery power and reducing downtime, while offering comprehensive diagnostics to identify emission sources and engine issues.

Implementation Method 1

a laser light opacity sensor configured to use a blue laser

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

a light scattering sensor

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

a particle ionization sensor

Methodology Applied
Scientific EffectParticle ionization: Ionisation

Data Source

PatentUS12085477B2Device and method for measuring emissions with a linear arrangement of sensors
Publication Date: 2024.09.10 3DATX
  • US12085477B2 patent drawing
  • US12085477B2 patent drawing
  • US12085477B2 patent drawing

AI summary

An emissions measurement system capable of providing an accurate, real-time measurement of an emissions sample is disclosed. The exhaust may be generated by an internal combustion engine, in which case the system may be sequentially connected to the exhaust from the internal combustion engine. The emissions measurement system can include a laser light opacity sensor, a light scattering sensor, and a particle ionization sensor.