Linear Switched Reluctance Motor Sinusoidal Commutation

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Solution Overview

Problem

Conventional linear switched reluctance motors require expensive, tailor-made drives for accurate positioning due to their unique driver topology and non-linear phase inductance variation with position, leading to inferior positioning performance compared to servo motors.

Innovation Solution

A linear switched reluctance motor design utilizing a movable coil bracket with sinusoidally wound coils and a stator track with tooth members, driven by a standard three-phase bridge and sinusoidal commutation algorithm, generating symmetric multiple-phase sinusoidal currents to produce bidirectional forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If conventional linear switched reluctance motors use traditional unipolar current-driven topology, then bidirectional forces can be achieved, but the driver topology becomes complex and expensive

Engineering Contradiction:
Improvebidirectional forcesVSAvoiddriver topology
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent applies universality by enabling a standard three-phase bridge driver to control the linear switched reluctance motor, making the driver topology universal and compatible with conventional motor control systems rather than requiring a specialized expensive driver design

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If conventional linear switched reluctance motors use non-linear phase inductance variation, then motor operation is achieved, but positioning precision deteriorates

Engineering Contradiction:
Improvemotor operationVSAvoidpositioning precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent changes the electrical parameters by using sinusoidal current waveforms instead of traditional unipolar currents, and employs flux weakening techniques to linearize the magnetic circuit operation, thereby improving positioning precision while maintaining ease of operation

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional linear switched reluctance motors use non-linear current relationships, then motor function is achieved, but control difficulty increases

Engineering Contradiction:
Improvemotor functionVSAvoidcontrol complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent substitutes the complex non-linear control system with a simplified sinusoidal commutation algorithm, replacing the need for complex real-time control calculations with a more straightforward control approach that maintains motor function while reducing control difficulty

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for cost-effective driving and accurate positioning using standard motion controllers and motor drivers, reducing costs and enabling the motor to replace linear permanent magnet motors without hardware modifications.

Implementation Method 1

a magnetic flux path is created which passes through the motor coil core, the stator track and an air gap between the motor coil core and the stator track

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

a switched reluctance motor which provides linear bidirectional driving forces using switched or variable reluctance principles

Methodology Applied
Scientific EffectSwitched reluctance: Magnetic Reluctance

Data Source

PatentUS8729745B2Multiple-phase linear switched reluctance motor
Publication Date: 2014.05.20 ASM ASSEMBLY AUTOMATION LTD
  • US8729745B2 patent drawing
  • US8729745B2 patent drawing
  • US8729745B2 patent drawing

AI summary

A linear switched reluctance motor comprises a movable coil bracket including first and second coil assemblies. Each of the first and second coil assemblies further comprises a plurality of coils separately wound around a plurality of motor coil cores, each of the coils being configured to receive a sinusoidal current at a different phase from other coils comprised in the same coil assembly. Tooth members of a stator track are located adjacent to the motor coil cores such that a magnetic flux path is created which passes through the motor coil core, the stator track and an air gap between the motor coil core and the stator track. A multiple-phase motor driver electrically connected to the first and second coil assemblies generates symmetric multiple-phase sinusoidal currents for driving the motor.