Tile wall drain
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Solution Overview
Problem
Existing tile basin drains are difficult to install, expensive, and lack modern, sleek designs, particularly for linear drains which require custom manufacturing and are prone to improper installation and leakage.
Innovation Solution
A tile drain system comprising a vertical, linear drain made of PVC with adjustable extension pieces, end caps, magnet holders, and a magnetic grate for easy installation and adjustment to fit various basin dimensions, allowing for seamless integration with tile surfaces and efficient water flow.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If custom-ordered linear drains are manufactured to specific lengths, then the drain fits the basin dimensions precisely, but the installation time increases due to 4-6 weeks lead time and custom manufacturing
Solution Approach 1:
The drain body is divided into multiple standardized segments or sections that can be assembled in different configurations. This allows the drain to be adapted to various basin lengths using pre-fabricated modules rather than custom manufacturing, reducing lead time while maintaining proper fit.
Solution Approach 2:
The drain system is designed with universal connection interfaces and adjustable components that can accommodate a range of basin dimensions. This multi-functional design allows a single standardized drain unit to serve multiple installation scenarios, eliminating the need for custom orders while maintaining precise fit.
2Adaptability or versatility
If adjustable length linear drains are assembled from multiple links, then the drain can fit various basin sizes, but the installation becomes extremely time consuming and cumbersome
Solution Approach 1:
Multiple drain sections are merged into a single integrated unit with built-in adjustment mechanisms. This combines the adaptability of multiple links with the simplicity of a single-piece installation, allowing length adjustment without requiring the installer to manually connect multiple separate components.
Solution Approach 2:
The drain incorporates dynamic adjustment features that allow the length to be modified easily during installation. This could include telescopic sections, adjustable connectors, or snap-fit components that enable quick length changes without complex assembly procedures.
3Adaptability or versatility
If multiple component links are used for adjustable drains, then the desired length can be obtained, but the complexity increases and risk of improper installation and leakage rises
Solution Approach 1:
The drain is segmented into standardized sections with uniform connection interfaces, reducing the variety of unique components needed. This segmentation maintains adaptability while simplifying the overall system by using repeated, identical connection points rather than multiple different link types.
4Ease of operation
If standard circular drains are used, then installation is simple, but the design appears bland or unsightly and lacks modern appeal
Solution Approach 1:
The drain transitions from a traditional circular cross-section to a linear or rectangular profile that better complements modern tile basin designs. This geometric change maintains the simplicity of installation while providing a sleek, contemporary appearance that enhances the overall aesthetic of the bathroom.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system enables quick and cost-effective installation of a sleek, modern-looking tile drain that directs water efficiently to a wastewater line, reducing installation time and risk of leakage while accommodating varying basin sizes.
Implementation Method 1
magnet holders; and magnets
Data Source
AI summary
A tile drain system and method are provided. The tile drain system is configured for installation at the base of a wall within a tile basin and includes a drain body made up of a main drain piece, drain extension piece(s), end cap(s), and magnet holder(s); a grate; and magnets. In embodiments, the tile drain system can be easily cut down to size. The main drain piece includes an opening for engagement with a wastewater drain line. An upper portion of the drain body comprises a shelf along the length of the drain. The shelf is configured to receive and support wall board. A portion of the drain body is configured to be overlayed by tile(s) of a tile wall. The tile drain system further includes magnet holder(s) configured to house magnet(s) which magnetically interact with the drain grate.