Linear Vibration Motor with Iron Core for Faster Response

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Solution Overview

Problem

Conventional linear vibration motors provide a relatively small driving force, resulting in long response times due to their reliance on Lorentz force alone for vibration.

Innovation Solution

The motor incorporates an iron core with a coil wound on it, and a baffle system, where the interaction between the magnetic fields of the coil and permanent magnet produces both Lorentz and electromagnetic forces, enhancing the driving force through superposition, allowing for faster vibration response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If only Lorentz force from coil-permanent magnet interaction is used to drive vibration, then the structure is simple, but the driving force is small and response time is long

Engineering Contradiction:
Improvestructure simplicityVSAvoiddriving force
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The patent merges two driving mechanisms: the traditional Lorentz force from coil-permanent magnet interaction, and electromagnetic induction force from coil-iron core interaction. The iron core is positioned between the coil and permanent magnet, creating a dual-force system that combines both electromagnetic effects to generate stronger driving force for vibration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coil serves multiple functions: it generates magnetic field for Lorentz force production with the permanent magnet, and simultaneously acts as an electromagnet that interacts with the iron core to produce electromagnetic induction force. This multi-functionality allows the same component to contribute to both driving mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If only Lorentz force is used for vibration drive, then the structure is simple, but the response time is long

Engineering Contradiction:
Improvestructure simplicityVSAvoidresponse time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent merges two driving mechanisms: the traditional Lorentz force from coil-permanent magnet interaction, and electromagnetic induction force from coil-iron core interaction. The iron core is positioned between the coil and permanent magnet, creating a dual-force system that combines both electromagnetic effects to generate stronger driving force for vibration.

Inventive Principle:
Principle #5Merging (Combining)

3Force

If iron core is added to create electromagnetic induction force, then the driving force increases, but the device complexity increases

Engineering Contradiction:
Improvedriving forceVSAvoidstructure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent merges two driving mechanisms: the traditional Lorentz force from coil-permanent magnet interaction, and electromagnetic induction force from coil-iron core interaction. The iron core is positioned between the coil and permanent magnet, creating a dual-force system that combines both electromagnetic effects to generate stronger driving force for vibration.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a higher driving force and faster response speed for the vibration motor, effectively addressing the limitations of existing linear vibration motors.

Implementation Method 1

The linear vibration motor usually provides a driving force, only using a Lorentz force that is produced by interaction between magnetic fields of the coil and the permanent magnet

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Implementation Method 2

The motor incorporates an iron core with a coil wound on it, where the interaction between the magnetic fields of the coil and permanent magnet produces both Lorentz and electromagnetic forces

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnetic Induction

Data Source

PatentUS11025150B2Linear vibration motor
Publication Date: 2021.06.01 AAC ACOUSTIC TECH (SHENZHEN) CO LTD
  • US11025150B2 patent drawing
  • US11025150B2 patent drawing
  • US11025150B2 patent drawing

AI summary

Provided is a linear vibration motor, including: a housing; a vibration unit received in the housing, including a mass with a through hole and a permanent magnet mounted in the through hole; an elastic module; and a driving unit including an iron core fixedly mounted in the housing and passing through the through hole and a coil. The iron core includes an iron core body portion passing through the through hole and two iron core propping portions extending from two ends of the iron core body portion facing away from a central axis of the iron core body portion. The coil is wound on the iron core body portion. A side of the permanent magnet close to the coil and a side of the permanent magnet close to the mass have opposite magnetic polarities, and after the coil is energized, the two iron core propping portions have opposite magnetic polarities.