Linear Vibration Motor Magnetic Spring Support

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Solution Overview

Problem

Traditional linear vibration motors face issues with mechanical spring deformation, noise, and reduced lifespan due to stress and collision, which affect their performance and reliability.

Innovation Solution

The use of a magnetic conductive body made of soft magnetic material interacting with a permanent magnet to provide a magnetic spring function, eliminating the need for mechanical springs and reducing the risk of deformation and noise, with control coils generating an electromagnetic field to control the vibrator's movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a mechanical spring part is used to support the vibrator, then the vibrator can be supported and vibration can be transmitted, but the spring part is prone to deformation, noise, and reduced lifespan due to stress and collision

Engineering Contradiction:
Improvelifespan of support elementVSAvoidnoise and deformation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical spring support system with a magnetic field-based support system. The vibrator is supported by magnetic attraction between permanent magnets and magnetic conductive bodies, eliminating mechanical contact and spring deformation. This substitution of mechanical support with magnetic field support resolves the issues of spring part deformation, noise, and reduced lifespan.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces magnetic conductive bodies as intermediaries between the vibrator and the housing. These magnetic conductive bodies interact with permanent magnets to provide magnetic support and guidance for the vibrator, replacing the direct mechanical spring support and reducing harmful mechanical interactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a clearance is provided for the mass block to vibrate, then mechanical spring contact is prevented, but the mass block weight is reduced and performance is lowered

Engineering Contradiction:
Improveprevention of spring contactVSAvoidmass block weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces mechanical spring support with magnetic field support, allowing the mass block to be heavier without risking spring contact. The magnetic field provides continuous support and guidance, enabling the use of higher density materials for the mass block to improve vibration performance while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If the spring part is laser welded, then it can be fixed, but the spring part is sensitive to flatness and difficult to shape, causing deformation and collision

Engineering Contradiction:
Improvefixing of spring partVSAvoidflatness and shape control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent replaces the mechanical spring part with permanent magnets and magnetic conductive bodies, which can be more easily manufactured and positioned. The magnetic components can be precisely positioned and fixed without the flatness sensitivity issues that plague laser-welded spring parts, improving both manufacturability and precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Duration of action of moving object

If the spring part is used, then vibration transmission is achieved, but the spring element rubs internally generating heat and reducing lifespan

Engineering Contradiction:
Improvevibration transmissionVSAvoidinternal heat generation
Core Design Contradiction:
Duration of action of moving objectVSTemperature

Solution Approach 1:

The patent replaces the mechanical spring element with a magnetic field-based support system. The magnetic attraction between permanent magnets and magnetic conductive bodies provides vibration transmission and support without internal friction and heat generation, eliminating the thermal issues that reduce spring element lifespan.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the reliability and performance of linear vibration motors by providing a balanced position for the vibrator, simplifying manufacturing, and reducing mechanical losses, while increasing the driving force and extending the motor's lifespan.

Implementation Method 1

the magnetic conductive body is provided in a direction of the linear movement path near the vibrator for interacting with the permanent magnet, such that the vibrator tends towards a balanced position in the linear movement path in a non-activated state

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

The coil 16 when powered on generates a force to move the vibrator

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS11664712B2Linear vibration motor with at least couple linear movement support shafts of the vibrator
Publication Date: 2023.05.30 GOERTEK INC
  • US11664712B2 patent drawing
  • US11664712B2 patent drawing
  • US11664712B2 patent drawing

AI summary

A linear vibration motor and an electronic device are provided. The linear vibration motor comprises: a magnetic conductive body; a vibrator comprising a permanent magnet; and a linear movement support, wherein the vibrator is mounted on the linear movement support to move along a linear movement path delimited by the linear movement support, wherein the magnetic conductive body is provided in a direction of the linear movement path near the vibrator for interacting with the permanent magnet, such that the vibrator tends towards a balanced position in the linear movement path in a non-activated state, wherein the magnetic conductive body is made of soft magnetic material, wherein the linear movement support comprises at least one guide shaft along which the vibrator can move axially, and wherein the magnetic conductive body is a magnetic conductive ring surrounding the vibrator.