Liner-Free Via Interface Structure for Lower Interconnect Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current interconnects in semiconductor devices fabricated with a liner layer at the interface between metal vias and metal lines of metallization layers result in increased via resistance.

Innovation Solution

A subtractive patterning process is used to remove the liner layer from the interface between the metal via and metal line of the second metallization layer, reducing via resistance by eliminating the liner layer at this interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a liner layer is disposed at the interface between metal via and metal line of second metallization layer, then reliability of interconnect structure is improved, but via resistance increases

Engineering Contradiction:
Improveinterconnect structure reliabilityVSAvoidvia resistance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by selectively removing the liner layer only from the via interface region while preserving it in other areas. The subtractive patterning process creates a spatially differentiated structure where the liner layer is present in some locations (providing reliability) but absent in the via interface region (reducing resistance). This localized modification resolves the contradiction by optimizing the liner layer distribution rather than uniformly applying or removing it throughout the interconnect structure.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If liner layer is removed from via interface, then via resistance decreases, but manufacturing complexity increases

Engineering Contradiction:
Improvevia resistanceVSAvoidsubtractive patterning process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs preliminary action by first forming the liner layer across the entire interconnect structure before selectively removing it from the via interface region. This approach allows the liner layer to be initially deposited in a simple, uniform manner, and then the subtractive patterning process selectively removes it only where needed. The preliminary formation simplifies the overall manufacturing process compared to attempting to selectively deposit the liner layer only in specific regions from the outset.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240234297A1Via structure without liner interface
Publication Date: 2024.07.11 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20240234297A1 patent drawing
  • US20240234297A1 patent drawing
  • US20240234297A1 patent drawing

AI summary

An interconnect structure includes a first metal via disposed on a first metal line of a first metallization layer disposed in a dielectric layer, a first liner layer disposed on the dielectric layer, and a second metallization layer containing a first metal line disposed on the first liner layer and the first metal via.