Gas Turbine Combustion Liner Textured Surface Heat Transfer

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Solution Overview

Problem

Existing gas turbine combustion liners face challenges in achieving uniform heat transfer across their surfaces while maintaining structural integrity and component life, particularly in high-temperature environments, and existing heat transfer augmentation methods can disrupt cooling hole definitions and processing requirements.

Innovation Solution

A combustion liner with a textured outer surface featuring a substantially uniform pattern of intersecting grooves, which increases the surface area and enhances heat transfer without compromising cooling efficiency or affecting cooling hole integrity, achieved through techniques like pressure tooling or machining.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a coating is applied to the liner wall backside to turbulate cooling air and improve heat transfer, then heat transfer efficiency is improved, but cooling hole definition and processing are disrupted

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidcooling hole processing
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The invention divides the heat transfer enhancement function into separate segments: the cooling holes remain intact and unobstructed for proper air flow, while the heat transfer augmentation is achieved through discrete ribs or protrusions that extend into the cooling air path without blocking hole definitions or processing operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies heat transfer augmentation features (ribs or protrusions) only in specific locations where cooling air passes over the liner wall, rather than applying a coating across the entire surface. This localized approach enhances heat transfer where needed while preserving cooling hole integrity and processing capability.

Inventive Principle:
Principle #3Local quality

2Temperature

If thermal barrier coating is applied to the inner surface, then thermal protection is improved, but heat transfer through the liner wall is reduced

Engineering Contradiction:
Improvethermal protectionVSAvoidheat transfer through liner wall
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The invention applies different surface treatments to different locations: the inner surface receives thermal barrier coating for thermal protection, while the outer surface receives heat transfer augmentation features (ribs or protrusions) to enhance cooling. This localized differentiation allows both thermal protection and heat transfer enhancement to coexist.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention segments the liner wall into distinct functional zones: the inner surface zone for thermal barrier coating and the outer surface zone for heat transfer augmentation. This segmentation allows each zone to perform its specific function without interfering with the other.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The textured pattern provides improved heat transfer by increasing the surface area and turbulence of the cooling medium, resulting in more uniform cooling and reduced operating temperatures, while preventing flame attachment during potential flashbacks.

Implementation Method 1

The textured pattern provides improved heat transfer by increasing the surface area and turbulence of the cooling medium

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 2

for a given amount of cooling fluid passing over the liner outer surface, heat transfer is improved

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS7386980B2Combustion liner with enhanced heat transfer
Publication Date: 2008.06.17 H2 IP UK LTD
  • US7386980B2 patent drawing
  • US7386980B2 patent drawing
  • US7386980B2 patent drawing

AI summary

A combustion liner having enhanced heat transfer over at least a portion of the liner is disclosed. The combustion liner comprises, amongst other features, an outer surface wherein at least a region of the outer surface is textured in a substantially uniform pattern such that the surface area exposed to a passing cooling medium is increased, thereby increasing the heat transfer through the combustion liner. Multiple embodiments of textured patterns are also disclosed.