LiNiO2 Precursor Doping for Battery Stability and Gas Suppression

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Solution Overview

Problem

Current lithium secondary batteries face challenges with high production costs, swelling due to gas generation, low chemical stability, and poor cycle characteristics in LiNiO2-based positive electrode active materials, which are not adequately addressed by surface treatments like LiF or Li2SO4 application.

Innovation Solution

A precursor of transition metal oxide with a specific chemical formula, including zirconium and a particular anion, is used to create a composite lithium and transition metal oxide, which is calcined with a lithium compound to produce a positive electrode active material with improved stability and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If LiNiO2-based positive electrode active material is used, then high discharging capacity and energy density are achieved, but production cost increases, swelling occurs due to gas generation, chemical stability decreases, and cycle characteristics worsen

Engineering Contradiction:
Improvedischarging capacityVSAvoidchemical stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies different elements (Zr, W, Nb, Al, Cu, Fe, Mg, B, Cr) at specific substitution ratios (0.01≤y≤0.7) to local positions in the LiNiO2 crystal structure, creating regions with enhanced stability while preserving high capacity. This local modification allows the material to maintain high discharging capacity (200 mAh/g) while improving chemical stability through targeted elemental substitution at metal sites.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure by substituting nickel with multiple transition metals (Co, Mn, Zr, W, Nb, Al, Cu, Fe, Mg, B, Cr) simultaneously. This multi-element composite approach in the spinel structure (Li1+zNibMncCo1-(b+c+d)MdO(2-e)Ne) combines the benefits of different elements: Ni provides high capacity, while Co, Mn, and other dopants provide structural stability and suppress gas generation, resolving the contradiction between capacity and stability.

Inventive Principle:
Principle #40Composite materials

2Power

If LiNiO2-based positive electrode active material is used, then high discharging capacity is achieved, but production cost increases

Engineering Contradiction:
Improvedischarging capacityVSAvoidproduction cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent optimizes the composition parameters (stoichiometric ratios of Li, Ni, Co, Mn, and dopant elements) and synthesis parameters (calcination temperature, atmosphere, and time) to achieve high capacity performance. By controlling the substitution ratio (0.01≤y≤0.7) and using cost-effective dopants like Mn and Co in optimized proportions, the patent reduces reliance on expensive materials while maintaining high discharging capacity through precise compositional control.

Inventive Principle:
Principle #35Parameter changes

3Power

If LiNiO2-based positive electrode active material is used, then high discharging capacity is achieved, but swelling occurs due to gas generation

Engineering Contradiction:
Improvedischarging capacityVSAvoidgas generation
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent introduces stabilizing elements (Zr, W, Nb, Al, Cu, Fe, Mg, B, Cr) at specific substitution ratios to local regions of the crystal structure, creating stable zones that prevent oxygen release and gas generation during charging/discharging cycles. This local stabilization suppresses the harmful gas generation effect while preserving the high capacity characteristics of LiNiO2.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent performs preliminary doping with stabilizing elements before the battery operation begins. These pre-introduced elements (particularly O2- ions and transition metals) create a stable crystal structure that proactively prevents oxygen evolution and gas generation during subsequent high-voltage charging, countering the harmful effect before it occurs.

Inventive Principle:
Principle #9Preliminary anti-action

4Power

If LiNiO2-based positive electrode active material is used, then high discharging capacity is achieved, but cycle characteristics worsen

Engineering Contradiction:
Improvedischarging capacityVSAvoidcycle characteristics
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The patent introduces stabilizing elements at specific substitution ratios (0.01≤y≤0.7) to create locally stable regions within the crystal structure. These doped elements (particularly Co, Mn, Zr, and other transition metals) strengthen the crystal lattice at critical positions, preventing structural degradation during repeated cycling while maintaining the high capacity pathways provided by the Ni-rich regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite spinel structure (Li1+zNibMncCo1-(b+c+d)MdO(2-e)Ne) that combines multiple elements with complementary functions: Ni provides high capacity, while Co, Mn, and dopant elements provide structural stability and suppress degradation. This composite approach enables the material to maintain both high discharging capacity (200 mAh/g) and good cycle characteristics through synergistic element interactions.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a secondary battery with reduced resistance, high output, and superior life characteristics, eliminating the need for extra surface treatment processes and enhancing charging/discharging efficiency.

Implementation Method 1

a composite of lithium and transition metal oxide, and a positive electrode and a secondary battery comprising the same

Methodology Applied
Scientific EffectCalcination: Heat Treatment

Data Source

PatentUS10811676B2Precursor of transition metal oxide, composite of lithium and transition metal oxide, positive electrode comprising same, and secondary battery
Publication Date: 2020.10.20 LG ENERGY SOLUTION LTD
  • US10811676B2 patent drawing
  • US10811676B2 patent drawing

AI summary

Provided is a precursor of transition metal oxide represented by chemical formula 1 below.NiaMnbCo1-(a+b+c+d)ZrcMd[OH(1-x)2-y]A(y/n)  [Chemical formula 1]