Linked Stacks of Partly Reduced Graphene via Ester Bonding

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Graphene is prone to rebonding due to Van der Waals forces, leading to a loss of high electrical conductivity and stability, especially when produced from graphite, and existing methods fail to maintain a graphene laminated structure with sufficient electrical conductivity for practical applications, particularly in capacitors.

Innovation Solution

The production of linked stacks of partly reduced graphene using ester-bonding between carboxyl and hydroxyl groups of graphene oxide, with a nanosubstance like a carbon nanotube as a spacer, to maintain high electrical conductivity and stability, allowing for a three-dimensional stacked structure that prevents rebonding and enhances dispersibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If graphene is produced from graphite through oxidation and reduction, then mass production at low cost is achieved, but graphene sheets are easily rebonded by Van der Waals force to reproduce graphite, losing electrical conductivity

Engineering Contradiction:
Improvemass production capabilityVSAvoidelectrical conductivity stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A nanosubstance is introduced as an intermediary material between graphene sheets to prevent direct contact and Van der Waals bonding. The nanosubstance acts as a spacer that maintains separation while allowing the graphene structure to be produced through conventional oxidation-reduction processes, thus preserving electrical conductivity during mass production

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite structure combining graphene sheets with nanosubstance spacers. This composite material integrates the excellent electrical conductivity of graphene with the structural stability provided by the nanosubstance, preventing rebonding while maintaining the desired electrical properties for practical applications

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If graphene sheets are laminated to increase thickness, then structural stability is improved, but most surfaces contact each other causing loss of conductive properties

Engineering Contradiction:
Improvestructural stabilityVSAvoidelectrical conductivity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The nanosubstance serves as a mediator between laminated graphene sheets, enabling structural stability through controlled spacing rather than direct surface contact. This intermediary layer prevents the loss of conductive properties that would otherwise occur when sheets are simply stacked together

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of increasing thickness through simple stacking in one dimension, the invention introduces spacing in the vertical dimension using nanosubstance spacers. This creates a three-dimensional laminated structure where sheets are separated at multiple points, maintaining surface area and conductivity while achieving structural stability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If graphene is reduced completely to remove oxygen groups, then electrical conductivity is maximized, but dispersibility in solvent is lost and aggregation occurs

Engineering Contradiction:
Improveelectrical conductivityVSAvoiddispersibility in solvent
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The nanosubstance acts as an intermediary that enables dispersibility without requiring oxygen-containing groups on the graphene surface. By providing steric hindrance and preventing aggregation, the nanosubstance allows completely reduced graphene to maintain both high conductivity and good dispersibility in solvents

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method maintains high electrical conductivity and stability of graphene, enabling the production of graphene electrode films with large power and energy density, suitable for high-performance capacitors, and reduces production costs by simplifying the process.

Implementation Method 1

graphene is so unstable by reason of a thickness of a carbon atom that produced graphenes are easily rebonded by Van der Waals force in contacting with each other to reproduce graphite

Methodology Applied
Scientific EffectVan der Waals force: Van der Waals Force

Implementation Method 2

stacks of partly reduced graphene obtained by multilayering partly reduced graphene while using a nanosubstance as a spacer and a conjugative agent are three-dimensionally linked by ester-bonding chemically functionalized molecules of a graphene outer edge to each other

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS9734956B2Linked stacks of partly reduced graphen, method for producing linked stacks of partly reduced graphene, power comprising linked stacks of partly reduced graphene, graphene electrode film, method for producing graphene elcetrode film, and graphene capacitor
Publication Date: 2017.08.15 NAT INST FOR MATERIALS SCI
  • US9734956B2 patent drawing
  • US9734956B2 patent drawing
  • US9734956B2 patent drawing

AI summary

The object of the present invention is to provide linked stacks of reduced graphene, in which excellent electrical property on the surface of graphene may be utilized, a method for producing the same, powder comprising the same, and film comprising the same. The object may be solved by using linked stacks of partly reduced graphene 11 comprising two or more stacks of partly reduced graphene 21 to 24 linked together, in which the stack of partly reduced graphene 21 has two or more sheets of partly reduced graphene 31 and a nanosubstance 32 held between the sheets of partly reduced graphene 31, the partly reduced graphene 31 has no carbonyl groups and has carboxyl groups 31a and hydroxyl groups 31b, and different stacks of partly reduced graphene 21 to 24 are linked to each other by an ester bond 34.