LiPAI Binder Composition for High-Silicon Li-Ion Anodes

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Solution Overview

Problem

Current lithium ion batteries are limited in storage capacity due to the mechanical stress caused by the swelling and shrinking of silicon particles in the negative electrode, leading to reduced charge cycle stability and battery performance, as existing binders fail to effectively accommodate high silicon loading and require costly high-temperature curing processes.

Innovation Solution

The use of lithiated polyamide-imide (LiPAI) polymers as binders in negative electrodes, which are soluble in water and do not require high-temperature curing, providing improved adhesion to silicon and enhanced cycle stability through an aqueous solution-based processing method.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If PAI binder is used to improve silicon adhesion, then excellent adhesion to silicon particles is achieved, but high-temperature curing requirement increases manufacturing cost and complexity

Engineering Contradiction:
Improveadhesion to silicon particlesVSAvoidprocessing requirements
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The invention changes the processing temperature parameter by using a binder system that can be cured at lower temperatures (below 150°C) compared to conventional PAI binders, achieving good silicon adhesion without requiring high-temperature curing processes while still maintaining excellent adhesion performance

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high silicon loading is incorporated into negative electrode to increase storage capacity, then battery capacity is improved, but mechanical stress from swelling and shrinking reduces cycle stability

Engineering Contradiction:
Improvesilicon content in negative electrodeVSAvoidcharge cycle stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention provides beforehand cushioning by creating a flexible, adherent binder matrix that anticipates and accommodates the swelling and shrinking of silicon particles during charge cycles, preventing binder failure and maintaining electrode integrity throughout cyclic operation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The invention changes the mechanical properties of the binder by selecting polymers with appropriate glass transition temperatures and elastic moduli that allow the binder to flexibly accommodate silicon volume changes while maintaining structural integrity over many cycles

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12057581B2Polyamide-imide binder for lithium battery
Publication Date: 2024.08.06 SOLVAY SPECIALTY POLYMERS USA LLC
  • US12057581B2 patent drawing
  • US12057581B2 patent drawing
  • US12057581B2 patent drawing

AI summary

The present invention pertains to a lithiated polyamide-imide (LiPAI) polymer, a method of making the LiPAI, an electrode-forming composition comprising the LiPAI, a method of making a negative electrode with the electrode-forming composition; and a lithium-ion battery comprising the negative electrode.