Lipid Emulsion for Microbial Assimilation

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Solution Overview

Problem

The challenge lies in efficiently utilizing lipids with high melting points and low solubility as carbon sources for microbial growth and production of microbial metabolites, as they form aggregates or droplets in culture media, reducing microbial assimilation rates and productivity.

Innovation Solution

The development of a stable emulsion comprising a lipid, a phosphate, and a protein, specifically lactoprotein, which enhances the assimilation of lipids with high melting points by creating a stable emulsion that improves dispersibility and microbial utilization, suitable for culturing microorganisms like Cupriavidus necator and producing polyhydroxyalkanoic acids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If lipids with high melting points and low solubility are used as carbon sources, then renewable resource utilization is improved, but microbial assimilation rate decreases due to aggregate formation

Engineering Contradiction:
Improverenewable resource utilizationVSAvoidmicrobial assimilation rate
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent uses emulsifiers (surfactants) as intermediary substances to bridge the incompatibility between hydrophobic lipids and hydrophilic culture media. The emulsifiers form stable emulsion droplets that prevent aggregate formation while maintaining the use of renewable lipids as carbon sources, thus resolving the contradiction between resource utilization and assimilation efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical state parameters of the lipid carbon source by converting it from a separate phase (aggregate/solid) into an emulsified dispersion. By controlling emulsion stability through surfactant selection and concentration, the system maintains lipid availability for microbial assimilation while preventing the harmful aggregate formation that would otherwise occur

Inventive Principle:
Principle #35Parameter changes

2Productivity

If emulsifiers are added to improve lipid dispersibility, then microbial assimilation is improved, but culture media complexity increases

Engineering Contradiction:
Improvemicrobial assimilation rateVSAvoidculture media complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs conventional, commercially available surfactants that are inexpensive and well-characterized. These emulsifiers are added in relatively small amounts and perform their function of improving lipid dispersibility without requiring complex formulation or specialized materials, thus improving assimilation while minimizing media complexity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent optimizes the concentration and type of emulsifier to achieve effective lipid emulsification at minimal levels. By carefully controlling the emulsifier-to-lipid ratio and selecting surfactants with appropriate hydrophile-lipophile balance, the system achieves good dispersibility without excessive additive concentrations that would complicate the culture media

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables industrially efficient microbial growth and production of microbial metabolites by ensuring effective assimilation of lipids with low water solubility, leading to increased microbial cell yield and productivity.

Implementation Method 1

The development of a stable emulsion comprising a lipid, a phosphate, and a protein, specifically lactoprotein, which enhances the assimilation of lipids with high melting points by creating a stable emulsion that improves dispersibility and microbial utilization

Methodology Applied
Scientific EffectEmulsion: Emulsion

Data Source

PatentEP2899264B1Emulsion for microbial growth, method for growing microorganisms by using said emulsion, and method for producing microbial metabolite
Publication Date: 2018.08.01 KANEKA CORP

AI summary

The present invention aims to provide methods for producing microorganisms or microbial metabolites from the microorganisms in an industrially efficient manner by using fatty acids, fats and oils, which have low solubility in media, or mixtures thereof as carbon source. The present invention also aims to provide methods for producing PHAs in an industrially efficient manner by using the carbon source. Methods of emulsifying lipids using proteins and phosphates have been found. It has also been found that such emulsion allows microorganisms to assimilate the lipids very well. Thus, the present invention provides emulsions and methods for culturing microorganisms using the emulsions. The present invention also provides methods for producing microbial metabolites by culturing microorganisms.