Lipid Membrane Structure Production by Self-Assembly for Diameter Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods struggle to form fine lipid membrane structures with controlled particle diameters using hydrogenated phospholipids, which are required for effective skin permeation and encapsulation of active ingredients, due to high phase transition temperatures and the complexity of refinement processes.

Innovation Solution

A method involving the mixing of hydrogenated phospholipids with a specific compound represented by formula 1 and water, where the concentration of the hydrogenated phospholipid is adjusted to control the particle diameter of the lipid membrane structure, allowing spontaneous formation of structures between 10 nm and 200 nm without the need for refinement means like microfluidizers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrogenated phospholipids are used to form lipid membrane structures, then storage stability is improved, but it becomes difficult to form fine structures with controlled particle diameters

Engineering Contradiction:
Improvestorage stabilityVSAvoidparticle diameter control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention changes the chemical parameter of the phospholipid by introducing carboxyl groups through controlled oxidation, creating phospholipids with specific acid values (5-50 mg KOH/g). This parameter modification enables the formation of fine lipid membrane structures with controlled particle diameters while maintaining the storage stability provided by hydrogenated phospholipids

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention utilizes phase transition phenomena during the oxidation process and subsequent self-assembly of phospholipids. By controlling the phase behavior during oxidation and membrane formation, the process achieves both fine particle diameter control and stable structure formation

Inventive Principle:
Principle #36Phase transitions

2Length of moving object

If refinement means such as microfluidizer are used to form fine lipid membrane structures, then particle diameter is reduced, but device complexity and operation difficulty increase

Engineering Contradiction:
Improveparticle diameterVSAvoidrefinement means complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The invention enables self-service by designing phospholipids that spontaneously self-assemble into fine lipid membrane structures with controlled particle diameters through their inherent amphiphilic properties and carboxyl group interactions. This eliminates the need for complex external refinement devices like microfluidizers

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention replaces mechanical refinement systems (microfluidizers, ultrasonic processors) with a chemical self-assembly system. The controlled oxidation and subsequent spontaneous micellization process substitutes for mechanical size-reduction methods, simplifying the overall device requirements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If concentration of hydrogenated phospholipid is increased to improve membrane stability, then storage stability is improved, but particle diameter becomes difficult to control

Engineering Contradiction:
Improvemembrane stabilityVSAvoidparticle diameter uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention introduces a new controlling parameter - the acid value of phospholipids - which provides a quantitative relationship between phospholipid properties and particle diameter. By adjusting the acid value within specific ranges, both membrane stability and particle diameter uniformity can be controlled simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention establishes a feedback mechanism where the acid value serves as both a process control parameter and a predictive indicator for final particle diameter. This allows for real-time adjustment and control of particle size while maintaining membrane stability

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the simple and effective production of lipid membrane structures with targeted particle diameters, enhancing skin permeation and encapsulation efficiency while maintaining stability and uniformity.

Implementation Method 1

a method for producing a composition including: (A) a hydrogenated phospholipid having an acid value of 5 mg KOH/g or more; (B) a compound represented by formula 1... mixing these components to obtain a dispersion in which a lipid membrane structure is spontaneously formed

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentEP4585203A1Method for producing composition containing lipid membrane structure
Publication Date: 2025.07.16 T HASEGAWA CO LTD
  • EP4585203A1 patent drawingFigure 1(a)~1(b)
  • EP4585203A1 patent drawing
  • EP4585203A1 patent drawing

AI summary

According to the present disclosure, provided is a means that can control the particle diameter of a lipid membrane structure by a simple method when producing the lipid membrane structure. The present disclosure is a method for producing a lipid membrane structure-containing composition including: (A) a hydrogenated phospholipid having an acid value of 5 mg KOH/g or more; (B) a compound represented by formula 1; and (C) water. The method comprises a dispersing step of mixing the component (A), the component (B), and the component (C) to obtain a dispersion in which a lipid membrane structure having a particle diameter of 10 nm or more and 200 nm or less is spontaneously formed, wherein the dispersing step includes determining the concentration of the component (A) in the dispersion depending on the target particle diameter of the lipid membrane structure included in the lipid membrane structure-containing composition.