Liposomal RNA Formulation Stability via Lipid Composition

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a need for methods and compositions that enable the efficient delivery of biologically active RNA to target tissues with improved stability and shelf-life, particularly for parenteral administration, while maintaining RNA activity and compliance with GMP manufacturing standards.

Innovation Solution

The development of RNA lipoplex particles prepared using liposomes formed by injecting a concentrated lipid solution in ethanol into an aqueous phase, with specific lipid compositions and ratios, and methods for their production and storage that include freeze-drying or spray-drying to extend shelf-life without significant loss of RNA activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If RNA is delivered using conventional lipoplex formulations, then RNA delivery to target tissues is achieved, but the formulations lack stability and shelf-life

Engineering Contradiction:
Improveformulation stabilityVSAvoidshelf-life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the physical and chemical parameters of the lipoplex formulation by adjusting lipid composition (ratio of cationic to helper lipid), pH value, and ionic strength. These parameter modifications enhance the structural stability of the lipoplex and prevent RNA degradation, thereby extending shelf-life while maintaining delivery efficacy.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite lipid formulations combining cationic lipids with specific helper lipids in defined ratios. This composite approach creates a synergistic effect where the helper lipids stabilize the cationic lipid structure and protect RNA, resulting in improved formulation stability and extended shelf-life.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If RNA lipoplex particles are stored for extended periods, then shelf-life is extended, but RNA activity is lost

Engineering Contradiction:
Improveshelf-lifeVSAvoidRNA activity
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent incorporates stabilizing agents and optimized lipid compositions that act as protective cushions before storage. These components prevent RNA degradation and maintain lipoplex structure during extended storage periods, ensuring RNA activity is preserved without substantial loss.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

By optimizing pH, ionic strength, and lipid composition parameters, the patent creates a storage environment that maintains RNA stability. These parameter controls prevent RNA degradation and lipoplex disassembly during storage, preserving biological activity over extended periods.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If GMP-compliant manufacturing methods are implemented, then product quality is ensured, but manufacturing complexity increases

Engineering Contradiction:
Improveproduct qualityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the manufacturing process into distinct modular steps: lipid dissolution, liposome formation, RNA incorporation, and formulation adjustment. This segmentation allows each step to be optimized and controlled independently, ensuring GMP compliance while maintaining process manageability through standardized operations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in RNA lipoplex particles with enhanced biological activity and stability, allowing for effective delivery of RNA-encoded peptides or proteins to target tissues, maintaining activity over extended storage periods and meeting GMP compliance requirements.

Implementation Method 1

injecting a concentrated lipid solution in ethanol into an aqueous phase

Methodology Applied
Scientific EffectPhase separation:

Implementation Method 2

liposomes composed of a mixture of a cationic lipid and helper lipid to form injectable nanoparticle formulations

Methodology Applied
Scientific EffectLiposome formation: Self-Assembly

Implementation Method 3

RNA is bound to liposomes composed of a mixture of a cationic lipid and helper lipid

Methodology Applied
Scientific EffectElectrostatic interaction: Electrostatics

Implementation Method 4

delivery of RNA to target tissues after parenteral administration, in particular after intravenous administration

Methodology Applied
Scientific EffectParenteral administration:

Implementation Method 5

The RNA is taken up by cells of a target tissue and the RNA is translated into the encoded peptide or protein

Methodology Applied
Scientific EffectEndocytosis:

Data Source

PatentUS20240269321A1Preparation and storage of liposomal RNA formulations suitable for therapy
Publication Date: 2024.08.15 BIONTECH SE
  • US20240269321A1 patent drawing
  • US20240269321A1 patent drawing
  • US20240269321A1 patent drawing

AI summary

The present disclosure relates to methods for preparing RNA lipoplex particles for delivery of RNA to target tissues after parenteral administration, in particular after intravenous administration, and compositions comprising such RNA lipoplex particles. The present disclosure also relates to methods which allow preparing RNA lipoplex particles in an industrial GMP-compliant manner. Furthermore, the present disclosure relates to methods and compositions for storing RNA lipoplex particles without substantial loss of the product quality and, in particular, without substantial loss of RNA activity.