Liquid CO2 Electrochemical Reduction Without Membranes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for the electrochemical reduction of carbon dioxide are complex, hazardous, and not suitable for industrial scale due to the systematic use of membranes and electrolytes, limiting their efficiency and safety.

Innovation Solution

A method for the electrochemical reduction of carbon dioxide in the liquid or supercritical state using a reactor with electrodes separated by a distance of less than 7 mm, eliminating the need for electrolytes and ion exchange membranes, and utilizing a proton donor like water to produce carbon monoxide, which can be further processed into methanol and hydrocarbons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If membranes and electrolytes are systematically used in electrochemical reduction of CO2, then the reaction can proceed with adequate ion transport, but the device complexity and hazard increase, making it unsuitable for industrial scale

Engineering Contradiction:
Improvereaction efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the membrane component from the electrochemical reduction system. By using a three-electrode configuration without membranes, the system achieves ion transport through the electrolyte alone, significantly simplifying the device structure while maintaining reaction efficiency and enabling industrial scale operation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces a reference electrode as an intermediary element in the three-electrode system. This reference electrode enables precise control of the electrochemical reactions without requiring membranes, facilitating ion transport and reaction control while reducing system complexity and hazard

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If membranes and electrolytes are systematically used in electrochemical reduction of CO2, then ion transport is maintained, but the cost and complexity increase for industrial application

Engineering Contradiction:
Improveion transport capabilityVSAvoidindustrial scalability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention removes the membrane component from the system, relying solely on electrolyte for ion transport. This extraction of the membrane element reduces manufacturing complexity and cost, while the three-electrode configuration maintains adequate ion transport capability for industrial scale production

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention optimizes the local properties of the electrolyte to compensate for the absence of membranes. By adjusting electrolyte composition and properties in the three-electrode system, adequate ion transport is achieved without requiring complex membrane structures, enabling easier manufacture and industrial scalability

Inventive Principle:
Principle #3Local quality

3Productivity

If CO2 is converted into reduced forms of carbon, then useful energy products are produced, but energy input is required due to CO2 thermodynamic stability

Engineering Contradiction:
Improvefuel productionVSAvoidenergy input
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention changes the electrochemical parameters in the three-electrode system to optimize the energy efficiency of CO2 reduction. By controlling potential, current density, and electrolyte composition, the system achieves effective CO2 conversion to fuels while minimizing unnecessary energy input

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces high-energy mechanical or thermal conversion methods with electrochemical reduction. The three-electrode electrochemical system provides a more energy-efficient pathway for converting CO2 into reduced carbon forms, producing useful fuels with lower energy input requirements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables efficient and safe industrial-scale production of carbon monoxide and hydrocarbons, reducing the complexity and cost associated with conventional methods by eliminating the need for electrolytes and membranes, and facilitating the conversion of carbon dioxide into valuable chemical products.

Implementation Method 1

the electrochemical reduction of CO2 can be applied to the synthesis of fuels such as formic acid, methanol or methane

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 2

The CO2 reduction reactor configurations have in common the use of an ion-selective membrane of the cation or anion exchange type

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 3

the use of an aqueous phase wherein the CO2 is solubilized in the cathode compartment

Methodology Applied
Scientific EffectSolubility: Solvation

Data Source

PatentUS20250223708A1Method for electrochemical reduction of liquid or supercritical co2
Publication Date: 2025.07.10 ARNOLD MICKAËL
  • US20250223708A1 patent drawing
  • US20250223708A1 patent drawing
  • US20250223708A1 patent drawing

AI summary

The invention relates to a method for the electrochemical reduction of carbon dioxide in the liquid or supercritical state, comprising at least two electrodes separated from each other by a distance of less than or equal to 7 millimeters, preferably less than or equal to 1 millimeter.