Liquid Column Inclination Monitoring for Drift-Free Tower Measurement

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Solution Overview

Problem

Existing inclination measurement systems for tall structures suffer from drift over time, require frequent calibration, have shorter lifespans than the structures they monitor, and are labor-intensive and costly to maintain, especially in inaccessible locations like sea-based wind turbines.

Innovation Solution

An inclination measuring system using a liquid-based indicator with two liquid columns and a camera device to image liquid surfaces, processing device to determine inclination changes, and a transmitter for remote monitoring, which reduces drift and maintenance needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electronic sensors are used for inclination measurement, then measurement precision is improved, but device complexity and maintenance requirements increase

Engineering Contradiction:
Improveinclination measurement accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic sensors with a simple mechanical liquid column system. The liquid columns respond to inclination changes through gravitational force, providing measurement capability without electronic components, thereby reducing device complexity while maintaining measurement functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses optical imaging to create a visual copy of the liquid column positions. The camera captures images of the liquid columns, and the processing device analyzes these images to determine inclination, replacing direct electronic sensing with an optical copying and analysis approach.

Inventive Principle:
Principle #26Copying

2Measurement precision

If electronic sensors are used for inclination measurement, then measurement precision is improved, but reliability over time deteriorates due to drift

Engineering Contradiction:
Improveinclination measurement accuracyVSAvoidmeasurement stability over time
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces electronic sensors prone to drift with a mechanical liquid column system based on gravitational principles. The liquid columns provide a stable, drift-free reference that does not require calibration over time, significantly improving long-term reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from electrical signals (prone to drift) to liquid column positions governed by gravity (stable over time). This parameter change from electronic to mechanical/gravitational domain eliminates the drift issue inherent in electronic sensors.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If electronic sensors are used for inclination measurement, then measurement precision is improved, but duration of action deteriorates due to shorter sensor lifetime

Engineering Contradiction:
Improveinclination measurement accuracyVSAvoidsensor lifetime
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The patent replaces electronic sensors with limited lifetimes with a mechanical liquid column system and solid-state camera. The liquid columns have no consumable parts and the camera has significantly longer operational life, enabling the measurement system to last the entire lifetime of the monitored structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses inexpensive liquid columns that can be easily replaced if needed, rather than expensive electronic sensors with limited lifetimes. The liquid is a simple, replaceable material that does not degrade over time like electronic components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Measurement precision

If electronic sensors are used for inclination measurement, then measurement precision is improved, but ease of operation deteriorates due to calibration requirements

Engineering Contradiction:
Improveinclination measurement accuracyVSAvoidcalibration maintenance effort
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces electronic sensors requiring calibration with a mechanical liquid column system based on gravitational principles. The liquid columns naturally align with gravity, providing an automatic reference that eliminates the need for manual calibration operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The liquid column system is self-calibrating through gravitational force. The liquid automatically finds its equilibrium position based on gravity, providing a self-service calibration mechanism that eliminates the need for external calibration operations.

Inventive Principle:
Principle #25Self-service

5Measurement precision

If electronic sensors are used for inclination measurement, then measurement precision is improved, but loss of time increases due to frequent calibration and replacement

Engineering Contradiction:
Improveinclination measurement accuracyVSAvoidmaintenance time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces electronic sensors requiring frequent calibration and replacement with a mechanical liquid column system. The liquid columns provide continuous, maintenance-free operation, eliminating time loss associated with calibration schedules and sensor replacement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The liquid column system provides continuous inclination measurement without interruption for calibration or replacement. The measurement action continues uninterrupted throughout the operational lifetime, eliminating downtime associated with electronic sensor maintenance.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate, long-term inclination measurements with reduced drift, eliminates the need for frequent calibration, and lowers maintenance and operational costs, while allowing remote monitoring of multiple structures from a single site.

Implementation Method 1

a liquid-based indicator (110), configured to indicate an inclination change thereof by a displacement of liquid in the liquid-based indicator

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentEP4390307B1Inclination measuring system and land or sea-based tower structure comprising inclination measuring system
Publication Date: 2026.02.04 FORCE TECH
  • EP4390307B1 patent drawingFigure 1
  • EP4390307B1 patent drawingFigure 2
  • EP4390307B1 patent drawingFigure 3

AI summary

The present invention relates to an inclination measuring system (100). The system (100) comprising, a (110), configured to indicate an inclination change thereof by a displacement of liquid (112) in the liquid-based indicator (110), the liquid-based indicator (110) comprising two liquid columns (120a-b) in liquid communication with each other, each liquid column (120a-b) comprising a liquid volume (114a-b1) and defining a liquid surface (116a-b), a camera device (130) configured to image the respective liquid surfaces (116a-b) of the respective liquid columns (120a-b) and to output image data indicative of the respective liquid surfaces (116a-b), and a processing device (150) configured to receive the image data, the processing device (150) being configured to register an inclination change of the liquid-based indicator (110) by determining a change of levels of the respective liquid surfaces (116a-b) and to output a signal indicative of the inclination change of the liquid-based indicator (110). A land or sea-based tower structure (200, 300) including the system (100) is also provided.