Liquid Container Air Release Mechanism Filter Placement
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Solution Overview
Problem
Conventional liquid-ejection-type image forming apparatuses face issues with air tightness due to foreign substances entering the air release channel, compromising stable ink supply.
Innovation Solution
An improved liquid container design featuring an air release mechanism with a hollow cylindrical member, valve seat, movable valve body, elastic cover member, and a second communication channel with a filter structure to remove foreign substances, ensuring effective air release and maintaining air tightness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If the filter member is mounted to an opening of the communication channel close to the outside air, then foreign substances can be captured, but dust or other foreign substances may enter the communication channel when bonding the filter member, compromising air tightness
Solution Approach 1:
The patent inverts the conventional approach by positioning the filter member at the opposite end of the communication channel - close to the container interior rather than the outside air. This reversal prevents foreign substances from entering the channel during filter bonding while still allowing air to pass through, as air molecules are much smaller than particulate contaminants. The filter member is bonded to the opening close to the container interior, and air is introduced from the outside through this filtered path.
Solution Approach 2:
The communication channel serves as an intermediary pathway that connects the outside air to the container interior while incorporating the filter member as a mediating element. The filter member acts as a selective mediator that allows air molecules to pass through while blocking larger foreign substances, thus maintaining air tightness against contaminants while permitting necessary air flow for pressure equalization.
2Reliability
If the air release mechanism allows air to escape from the container interior, then air tightness is maintained, but foreign substances may enter through the air release passage
Solution Approach 1:
The patent inverts the conventional air release approach by introducing air from the outside through the filter member rather than allowing air to escape directly to the outside. The air release passage is configured to introduce air from the outside air side through the filter member to the container interior, reversing the traditional exhaust direction. This inversion ensures that air enters through a filtered path while preventing foreign substances from entering the passage.
Solution Approach 2:
The filter member is positioned and bonded in advance before the air release operation occurs. This preliminary positioning ensures that the filtering function is already in place before any air flow or potential contaminant entry can occur, preventing foreign substances from entering the air release passage during the air introduction process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively prevents foreign substances from entering the air release channel, maintaining the air tightness of the liquid container and ensuring stable ink supply to the recording head.
Implementation Method 1
an elastic cover member to cover the movable member
Implementation Method 2
The second communication channel has a filter structure to remove foreign substances
Data Source
AI summary
A liquid container includes a container main unit, an air release passage, and an air release mechanism. The passage communicates with an interior of the main unit. The air release mechanism is connected to the passage to open and close the passage. The air release mechanism includes a hollow cylindrical member, a valve seat, a valve body, a movable member, an elastic cover member, and a second communication channel. The movable member has an outer circumferential surface slidable over an inner circumferential surface of the cylindrical member and forms a first communication channel to communicate with outside air. The second communication channel has a filter structure to remove foreign substances, is formed within the cylindrical member, and is connected to a space between the cylindrical member and the cover member to communicate the first communication channel with outside air via the space and the second communication channel.


