Liquid-Cooled Server Chassis Layout for Leak-Safe Port Integration

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Solution Overview

Problem

Existing liquid cooling systems for supercomputing servers have complex piping arrangements and inadequate reliability, leading to inconvenient installation and potential liquid leakage.

Innovation Solution

A simplified liquid cooling piping structure for supercomputing servers, featuring a chassis with an accommodating space and protective space, where medium ports extend through slots in the side panel and are protected by a liquid barrier strip, reducing the risk of leakage and enhancing operational reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex liquid cooling piping arrangement is used, then cooling effectiveness is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoidpiping arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the liquid cooling piping with the chassis structure by integrating the piping into the side panels and base plate. The first medium port and second medium port are directly formed in the first side panel, eliminating the need for separate external piping connections and reducing overall system complexity while maintaining cooling effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The side panels serve multiple functions: they provide structural support for the chassis, contain slots for medium port passage, and integrate the cooling piping system. The first side panel acts as both a structural component and a fluid conduit, reducing the number of separate components needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If complex liquid cooling piping arrangement is used, then cooling effectiveness is improved, but ease of installation deteriorates

Engineering Contradiction:
Improvecooling effectivenessVSAvoidinstallation convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By combining the piping system with the chassis structure, the patent reduces the number of separate installation steps. The medium ports are directly formed in the side panel, allowing for simpler connection to external cooling systems without requiring complex piping assembly.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The chassis is divided into modular components (side panels, base plate, cover plate) with the cooling piping integrated into specific segments. This segmentation allows for easier assembly and disassembly, improving installation convenience while maintaining the integrity of the cooling system.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If liquid cooling piping extends through side panel slots, then accessibility is improved, but risk of liquid leakage increases

Engineering Contradiction:
Improveport accessibilityVSAvoidleakage resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces an intermediary sealing structure at the interface where the medium ports pass through the side panel slots. This sealing mechanism prevents liquid leakage while allowing the ports to extend through the slots for external accessibility, resolving the contradiction between accessibility and leakage resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If protective space is added for medium ports, then reliability against external damage is improved, but device complexity increases

Engineering Contradiction:
Improveprotection against external damageVSAvoidchassis structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective space is merged with the existing chassis structure by extending the side panels and base plate to form a protective enclosure around the medium ports. This integration provides protection without requiring additional separate protective components, thus avoiding increased device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a simple, easy-to-assemble structure that prevents leakage and improves assembly efficiency while ensuring high operational reliability and effective heat dissipation.

Implementation Method 1

Liquid cooling is a method that utilizes a coolant to remove heat generated by numerous high-performance chips operating inside the supercomputing server, by means of heat exchange.

Methodology Applied
Scientific EffectHeat exchange: Convection

Data Source

PatentEP4669041A1Supercomputing server and data center
Publication Date: 2025.12.24 BITDEER SEMICONDUCTOR TECHNOLOGY PTE LTD
  • EP4669041A1 patent drawingFigure 1
  • EP4669041A1 patent drawingFigure 2
  • EP4669041A1 patent drawingFigure 3

AI summary

Disclosed are a supercomputing server and a data center. The supercomputing server includes a chassis and a liquid-cooled module. The chassis includes a cover plate, a base plate, and a first side panel, a second side panel, a third side panel and a fourth side panel that are sequentially end-to-end connected. The side panels are connected to the base plate and extend from a same surface thereof to form an accommodating space with the base plate. The base plate, the second side panel, and the fourth side panel each extend beyond the first side panel to form a protective space. A first slot and a second slot are arranged in the first side panel. The cover plate covers the accommodating space. The liquid-cooled computing module has a first end wall, a first medium port, and a second medium port.