Liquid-Cooled Heat Pipe Assembly for Uniform Multi-Element Cooling

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Solution Overview

Problem

Existing air-cooling methods for heating elements are inefficient and struggle to adapt to limited spaces, leading to poor cooling effects.

Innovation Solution

A heat dissipation device utilizing a liquid-cooling plate and heat pipes arranged in assemblies, where each heat pipe is configured to contact both heating elements and a liquid-cooling flow channel, allowing heat transfer to a coolant, with adjustable length and width to control temperature differences between heating units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air-cooling method is used for heating elements, then the device structure is simple, but the cooling effect is poor

Engineering Contradiction:
Improvecooling effectVSAvoiddevice structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Heat pipes are introduced as intermediary components between the heating elements and the liquid-cooling plate. The heat pipes conduct heat from the heating elements to the liquid-cooling plate through thermal conduction, effectively transferring heat away from the heating elements to achieve better cooling效果

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from air-cooling to liquid-cooling by introducing a liquid-cooling plate with flow channels through which coolant flows. The coolant absorbs heat from the heating elements via the heat pipes and carries it away, providing superior cooling performance compared to air-cooling

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Volume of stationary object

If air-cooling structure is applied, then the device occupies less space, but it is difficult to adapt to limited space of the box

Engineering Contradiction:
Improvespace occupationVSAvoidadaptability to limited space
Core Design Contradiction:
Volume of stationary objectVSAdaptability or versatility

Solution Approach 1:

The heat pipes are embedded within the liquid-cooling plate, with portions of the heat pipes extending into the flow channels. This nested arrangement allows the heat dissipation functionality to be integrated within the plate structure itself, maximizing space utilization while maintaining effective heat transfer

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from two-dimensional air cooling to three-dimensional liquid cooling by introducing vertical heat transfer paths through the heat pipes that extend from the heating elements into the liquid-cooling plate's flow channels, enabling more efficient heat removal in limited space

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If heat pipes with configurable length and width are used, then temperature uniformity among heating units is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidheat pipe configuration
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Different heat pipes are configured with different lengths and/or widths according to their specific positions and heat dissipation requirements. Heat pipes contacting heating units with higher temperatures or greater heat generation are designed with larger dimensions to enhance heat transfer capacity, while those in cooler regions have smaller dimensions, optimizing overall temperature uniformity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent varies the physical parameters (length and width) of the heat pipes to optimize heat transfer performance. By adjusting these parameters, the heat transfer capacity of each heat pipe is tailored to match the local heat generation characteristics of the heating units it contacts, achieving more uniform temperature distribution across all heating elements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves effective heat dissipation with improved cooling efficiency without occupying excessive space, ensuring uniform temperature distribution among heating units.

Implementation Method 1

at least a portion of each heat pipe of the plurality of heat pipes is in thermal contact with the liquid-cooling flow channel and configured to transfer heat generated by the plurality of heating elements to the liquid-cooling flow channel

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

heat generated by the heating element is transferred from the heat pipe to a coolant inside the liquid-cooling flow channel and is taken out of the liquid-cooling plate with the flow of the coolant

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP4672884A1Heat dissipation device
Publication Date: 2025.12.31 ZHEJIANG JINKO ENERGY STORAGE CO LTD
  • EP4672884A1 patent drawingFigure 1
  • EP4672884A1 patent drawingFigure 2
  • EP4672884A1 patent drawingFigure 3

AI summary

A heat dissipation device is provided. The heat dissipation device is configured to dissipate heat from a plurality of heating elements, each heating element of the plurality of heating elements includes a respective plurality of heating units, the heat dissipation device includes: a liquid-cooling plate and a plurality of heat pipes arranged in a plurality of heat pipe assemblies, and each heat pipe assembly of the plurality of heat pipe assemblies includes at least one respective heat pipe. A respective heat pipe assembly of the plurality of heat pipe assemblies is configured to be in contact with at least one corresponding heating element of the plurality of heating elements. Each heat pipe of the respective heat pipe assembly is configured to be in contact with at least one heating unit of the at least one corresponding heating element.