Liquid-Cooled Server Node Service via Pressure Relief

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Solution Overview

Problem

Current liquid cooling systems for information handling systems (IHS) face challenges in effectively cooling auxiliary components and secondary equipment within the rack, such as storage devices and network switches, and require innovative solutions for directed cooling and servicing without incurring significant hydraulic pressure during node insertion or removal.

Innovation Solution

The Direct-Interface Liquid-Cooled Rack Information Handling System (RIHS) employs a modular liquid distribution network with conduits and a controller that manages cooling liquid flow, allowing for enhanced cooling and purging of pressurized liquid, enabling nodes to be inserted or removed without affecting the operational state or incurring significant hydraulic pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If liquid cooling systems are implemented for rack-level cooling, then cooling efficiency for primary components is improved, but auxiliary components and secondary equipment do not receive adequate cooling coverage

Engineering Contradiction:
Improvecooling efficiencyVSAvoidcooling coverage
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The liquid cooling system is segmented into multiple independent cooling zones, each equipped with its own liquid distribution manifold and flow control mechanisms. This allows different regions of the rack (primary components, auxiliary components, secondary equipment) to be cooled independently with appropriate liquid flow rates, thereby achieving both high cooling efficiency for primary components and adequate coverage for auxiliary components simultaneously.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If nodes are inserted or removed from the liquid cooling system, then system maintenance and upgrades are facilitated, but significant hydraulic pressure is incurred during insertion or removal

Engineering Contradiction:
Improvenode servicingVSAvoidhydraulic pressure
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

Before node insertion or removal operations, the system performs preliminary actions including activating service mode, opening pressure relief valves to reduce hydraulic pressure in the affected cooling zones, and adjusting flow control valves. These preliminary pressure reduction actions are automatically executed by the controller before the physical node servicing begins, thereby facilitating easy node insertion/removal while avoiding significant hydraulic pressure that would otherwise complicate or endanger the operation.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If service mode is activated to reduce hydraulic pressure for node servicing, then node insertion/removal becomes easier, but enhanced cooling flow is required to maintain temperature during service

Engineering Contradiction:
Improvenode insertionVSAvoidcooling liquid flow rate
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The liquid cooling system dynamically adjusts flow rates based on operational mode. During service mode, the system implements a dual-flow strategy: reduced flow through nodes being serviced (to minimize pressure and allow easy insertion/removal) and enhanced flow through alternative cooling paths and heat exchangers (to maintain overall temperature control). The controller continuously monitors temperature sensors and dynamically reallocates liquid flow resources, thereby achieving both easy node servicing and adequate temperature maintenance without excessive energy consumption.

Inventive Principle:
Principle #15Dynamics

4Loss of energy

If localized liquid solutions are used for CPU/GPU cold plates, then heat removal from primary components is improved, but auxiliary components and critical secondary equipment are not cooled

Engineering Contradiction:
Improveheat removal efficiencyVSAvoidcomponent coverage
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The liquid cooling system is designed with universal multi-functionality to serve multiple component types simultaneously. A single integrated liquid distribution network provides cooling to primary components (CPUs, GPUs) through cold plates, auxiliary components (storage devices, network switches) through dedicated cooling channels, and critical secondary equipment through alternative cooling paths. The system uses universal liquid coolant distribution with zone-specific flow control, thereby achieving high heat removal efficiency for primary components while simultaneously providing adequate cooling coverage for auxiliary components and critical secondary equipment that were previously uncovered.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides efficient cooling to both primary and secondary components within the rack, allowing for safe and efficient servicing of nodes by regulating temperature and reducing hydraulic pressure during insertion or removal, thus maintaining system integrity and operational efficiency.

Implementation Method 1

Each LC node is configured with a system of conduits to receive direct injection of cooling liquid to regulate the ambient temperature of the node by absorbing and removing heat generated by the heat-generating functional components

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

The cooling liquid flows through the system of conduits to absorb and remove heat generated by the heat-generating functional components, transferring heat from inside the node to outside the RIHS

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The liquid cooling subsystem includes a proportional valve that can be controlled to be in one of a plurality of open positions, ranging from a fully-closed position to a fully-open position, thereby controlling a flow rate of the cooling liquid

Methodology Applied
Scientific EffectHydraulic control: Hydraulic Press

Implementation Method 4

The pressure release valve is selectably configurable in one of (i) a closed position to maintain hydraulic pressure within the cooling liquid supply conduit and (ii) an open position to release pressurized cooling liquid to reduce an amount of liquid pressure within the cooling liquid supply conduit

Methodology Applied
Scientific EffectPressure release: Depressurisation

Data Source

PatentUS10064314B2Runtime service of liquid cooled servers operating under positive hydraulic pressure without impacting component performance
Publication Date: 2018.08.28 DELL PROD LP
  • US10064314B2 patent drawing
  • US10064314B2 patent drawing
  • US10064314B2 patent drawing

AI summary

A method provides a service mode within a direct-injection liquid-cooled (DL) Rack Information Handling System (RIHS) having at least one liquid-cooled (LC) node. The method includes: in response to detecting selection of the service mode trigger, transmitting a first control signal to cause a proportional valve to move to an open position for enhanced cooling of the node; monitoring a temperature being sensed in the node; and in response to the temperature reaching a pre-established service mode temperature: forwarding a second control signal, to cause the proportional valve to move to a fully closed position; and generating a notification of an entry of the RIHS into a service mode during which an LC node can be re-engaged with the supply and return port, without affecting an operational on-state of the RIHS and without incurring significant hydraulic pressure when re-engaging the LC node with the liquid cooling system.