Liquid Cooling Device with Nested Tanks for Compact Heat Dissipation

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Solution Overview

Problem

Conventional liquid cooling systems face challenges in achieving high heat dissipation performance while maintaining a compact size, often resulting in turbulence due to the interaction of high and low-temperature coolants, which affects their efficiency in dissipating heat from expansion cards and other electronic components.

Innovation Solution

The proposed liquid cooling system incorporates a configuration with multiple tanks and a channel structure that ensures non-overlapping orthogonal projections of the tanks, maintaining a larger distance between the second tank and the first tank compared to the third tank, and positioning the third tank within a recess or gap, preventing the convergence of high and low-temperature coolants and allowing for a compact arrangement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the liquid cooling system is reduced in size to adapt to compact internal arrangement, then the volume is reduced, but the heat dissipation performance deteriorates

Engineering Contradiction:
Improvevolume of liquid cooling systemVSAvoidheat dissipation performance
Core Design Contradiction:
Volume of moving objectVSPower

Solution Approach 1:

The patent places the third tank inside a recess of the channel structure, effectively nesting one component within another. This allows the cooling system to maintain multiple tanks for adequate heat dissipation while reducing the overall external volume of the system, resolving the contradiction between compact size and heat dissipation performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes three-dimensional spatial arrangement by positioning tanks at different heights and depths rather than simply expanding in one direction. The first tank is positioned at a first height, the second tank at a second height, and the third tank within a recess, creating efficient use of vertical and depth dimensions to maintain performance while reducing footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If multiple tanks are used to improve heat dissipation performance, then the heat dissipation performance is improved, but the device complexity increases

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidstructural complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent integrates the third tank within a recess of the channel structure rather than as a separate external component. This merging of the tank with the channel structure reduces the number of discrete parts and simplifies assembly, thereby reducing device complexity while still providing the heat dissipation benefits of multiple tanks.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The channel structure serves multiple functions: it acts as a flow channel for coolant and simultaneously provides a recess to house the third tank. This multi-functionality reduces the need for separate structural components, simplifying the overall device complexity while maintaining effective heat dissipation through multiple tanks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of moving object

If tanks are positioned close together to reduce volume, then the volume is reduced, but turbulence occurs due to interaction of high and low-temperature coolants

Engineering Contradiction:
Improvevolume of liquid cooling deviceVSAvoidcoolant flow stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The patent positions the tanks at different heights (first tank at first height, second tank at second height) and connects them through channels, creating a gravity-assisted flow path that maintains stable temperature gradients. This vertical arrangement with controlled connections prevents random mixing of high and low-temperature coolants, maintaining flow stability while keeping the device compact.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The channel structure acts as an intermediary that controls the flow path between tanks of different temperatures. By designing specific connection channels between the first tank, second tank, and third tank, the system manages the interaction between high and low-temperature coolants, preventing turbulence while maintaining compact positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances heat dissipation performance by maintaining low-temperature coolant flow through the system, reducing turbulence, and accommodating the heat-absorbing component within a small volume, thereby improving the overall efficiency of the liquid cooling device.

Implementation Method 1

the pump can force coolant to flow through the heat absorbing component to absorb and take away the heat generated by the expansion card

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 2

The second tank and the third tank are in fluid communication with the first tank via the channel structure

Methodology Applied
Scientific EffectFluid flow: Convection

Data Source

PatentUS11871538B2Liquid cooling device
Publication Date: 2024.01.09 COOLER MASTER CO LTD
  • US11871538B2 patent drawing
  • US11871538B2 patent drawing
  • US11871538B2 patent drawing

AI summary

A liquid cooling device is configured to be in fluid communication with a heat absorbing component. The liquid cooling device includes a first tank, a second tank, a third tank, and a channel structure. The second tank has a first connector, the third tank has a second connector, and the first connector and the second connector are configured to be in fluid communication with the heat absorbing component via pipes. The second tank and the third tank are in fluid communication with the first tank via the channel structure. Orthogonal projections of the second tank and the third tank onto the first tank do not overlap with each other.