Liquid Crystal Element Multi-Domain Alignment via Injection Port

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Solution Overview

Problem

Existing liquid crystal elements with multiple alignment domains are complex to manufacture, complicating the process and increasing costs.

Innovation Solution

A liquid crystal element with a simple configuration, featuring a first and second substrate with alignment films, a liquid crystal layer, and a seal material with an injection port, where the alignment films have an alignment regulating force and polymerizable monomers are present at the interfaces, creating regions with different pretilt angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a plurality of alignment domains are formed to improve viewing angle dependency, then the viewing angle dependency is improved, but the manufacturing process becomes complicated

Engineering Contradiction:
Improveviewing angle dependencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating different alignment domains with distinct pretilt angles in specific regions of the liquid crystal layer. The first region (near the injection port) has a pretilt angle in the opposite direction to the alignment regulating force, while the second region (far from the injection port) has a pretilt angle in the same direction. This spatial variation in alignment characteristics improves viewing angle dependency without requiring complex manufacturing processes, as the domain formation is achieved through the natural flow of liquid crystal material during injection.

Inventive Principle:
Principle #3Local quality

2Reliability

If a plurality of alignment domains are formed to improve viewing angle dependency, then the viewing angle dependency is improved, but the manufacturing process becomes complicated

Engineering Contradiction:
Improveviewing angle dependencyVSAvoidmanufacturing process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs self-service by allowing the liquid crystal material to automatically form different alignment domains based on its own flow characteristics during the injection process. The pretilt angle distribution is determined by the natural dynamics of liquid crystal flow from the injection port, eliminating the need for external manipulation or complex manufacturing steps to create the multi-domain structure. The system uses its own inherent properties to achieve the desired alignment configuration.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a liquid crystal element with multiple alignment domains to be manufactured simply, reducing manufacturing complexity and costs while improving viewing angle dependency.

Implementation Method 1

a polymerizable monomer by light irradiation or a polymer obtained by polymerizing the monomer is present

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

the first alignment film and second alignment film each has an alignment regulating force in one direction on a surface in contact with the liquid crystal layer

Methodology Applied
Scientific EffectAlignment force:

Data Source

PatentUS12216361B2Liquid crystal element, lighting apparatus, and vehicle lamp system
Publication Date: 2025.02.04 STANLEY ELECTRIC CO LTD
  • US12216361B2 patent drawing
  • US12216361B2 patent drawing
  • US12216361B2 patent drawing

AI summary

To provide a liquid crystal element having multiple alignment domains with a simple configuration. The liquid crystal element includes: a first and a second substrate; a liquid crystal layer inbetween the two substrates; and a seal material with an injection port; where a first and a second alignment film each has an alignment regulating force in one direction on a surface in contact with the liquid crystal layer, a polymerized monomer is present at the interface between each of the two alignment films and the liquid crystal layer; the liquid crystal layer has a first region close to the injection port and a second region far from the injection port; and the first region has a high polymer density and has a pretilt angle in a direction opposite to the alignment regulating force, and the second region has a pretilt angle in the same direction as the alignment regulating force.