Liquid Crystal Headlamp Control for Uniform Wide-Angle Illumination

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Solution Overview

Problem

Vehicle headlamps using liquid crystal elements often exhibit uneven brightness due to the viewing direction-dependent light transmission characteristics, which becomes pronounced during gradation control, leading to light unevenness when irradiating the front of a vehicle.

Innovation Solution

A vehicle lighting system with a lamp unit and a control unit that uses a liquid crystal element, where light is incident at a wide angle with different voltage settings for regions aligned with and not aligned with the viewing direction, and the lamp units are arranged to have line-symmetrical or point-symmetrical viewing directions to reduce brightness differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If light is made incident to the liquid crystal element at a wide angle including components inclined from the normal of the light incident surface, then the light distribution pattern can be expanded to cover a wider area, but uneven brightness occurs due to the viewing direction dependence of the liquid crystal element

Engineering Contradiction:
Improvelight distribution areaVSAvoidbrightness uniformity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The patent divides the light incident surface of the liquid crystal element into multiple regions (first region and second region) with different light incident angle characteristics. The first region receives light mainly from directions along the viewing direction, while the second region receives light mainly from directions not along the viewing direction. This local differentiation allows each region to maintain appropriate brightness characteristics while collectively achieving wide-area illumination.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light incident surface is segmented into distinct regions based on the direction of light incidence relative to the viewing direction of the liquid crystal element. By controlling which regions receive light from which directions, the system can manage the viewing angle dependence of the liquid crystal element to reduce uneven brightness while maintaining wide coverage.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If gradation control is applied to the irradiation light, then the light distribution pattern can be precisely adjusted, but the uneven brightness phenomenon becomes more prominent

Engineering Contradiction:
Improvelight distribution control precisionVSAvoidbrightness uniformity
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The patent applies different control strategies to different regions of the liquid crystal element. The first region, which receives light along the viewing direction, is controlled with different voltage characteristics than the second region, which receives light from other directions. This regional differentiation allows gradation control to be applied while compensating for viewing angle effects to maintain brightness uniformity.

Inventive Principle:
Principle #3Local quality

3Device complexity

If a single light source is used to simplify the system structure, then device complexity is reduced, but it becomes difficult to control light incidence from multiple directions simultaneously

Engineering Contradiction:
Improvesystem structure complexityVSAvoidmulti-directional light control capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a spatial dimension to light control by utilizing light incident surfaces oriented in different directions. Instead of adding multiple light sources, the system uses the directional characteristics of a single light source in combination with multi-directional light incident surfaces to achieve control over light incidence from different directions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces uneven brightness by controlling light transmission across different regions of the liquid crystal element, resulting in more uniform irradiation light distribution.

Implementation Method 1

an optical shielding unit which cuts off a part of light irradiated to the front from the light emitting unit and forms a cut-off suitable for the light distribution pattern of the vehicle headlamp, where the optical shielding unit is configured by an electro-optic element equipped with a light control function

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Implementation Method 2

a lens that projects the periphery of the vehicle the irradiation light formed by the liquid crystal element

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11859788B2Vehicle lighting system
Publication Date: 2024.01.02 STANLEY ELECTRIC CO LTD
  • US11859788B2 patent drawing
  • US11859788B2 patent drawing
  • US11859788B2 patent drawing

AI summary

To reduce uneven brightness of light irradiated from a vehicle lighting system. The system includes a lamp unit and a control unit where the lamp unit includes: a light source that emits light; a liquid crystal element using the light emitted from the light source to form irradiation light; and a lens projecting the irradiation light; where the light from the light source enters the element at an angle including a direction inclined from the normal of a light incident surface of the element; where the light incident surface has a first region in which most light enters from a viewing direction of the element and a second region in which most light enters from other directions, and where the control unit drives the element by setting a first voltage of the first region to be low and setting a second voltage of the second region to be high.