Liquid Crystal Laminate With Silane-Aligned Optical Compensation Layer

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Solution Overview

Problem

Existing optical compensation films face challenges in maintaining stable alignment of liquid crystal compounds, leading to issues with viewing angle properties and external light reflection in display devices.

Innovation Solution

A laminate structure comprising a supporting layer and a liquid crystal layer formed by a polymerizable liquid crystal compound, including a liquid crystal monomer and an acrylamide monomer, with homeotropic alignment facilitated by a silane coupling agent, allowing for direct lamination without an alignment layer and improved adhesion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a liquid crystal compound is used in optical compensation films, then optical compensation function is achieved, but alignment stability deteriorates leading to viewing angle properties and external light reflection issues

Engineering Contradiction:
Improvealignment stabilityVSAvoidviewing angle properties and external light reflection
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A silane coupling agent is introduced as an intermediary substance between the supporting layer and the liquid crystal compound. This coupling agent promotes homeotropic alignment of the liquid crystal molecules on the supporting layer surface, thereby stabilizing alignment and improving viewing angle properties while reducing external light reflection issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If an alignment layer is added to improve liquid crystal alignment, then alignment stability improves, but device complexity and manufacturing steps increase

Engineering Contradiction:
Improvealignment stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The function of the alignment layer is merged into the supporting layer by applying a silane coupling agent treatment directly to the supporting layer surface. This eliminates the need for a separate alignment layer, thereby maintaining alignment stability while reducing device complexity and manufacturing steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The supporting layer is given multiple functions: it provides mechanical support and simultaneously serves as the alignment surface for the liquid crystal compound through silane coupling agent treatment. This multi-functionality eliminates the need for separate alignment layers and simplifies the overall device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If conventional liquid crystal materials are used, then manufacturing is simpler, but alignment stability deteriorates requiring additional alignment layers

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidalignment stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The chemical composition of the supporting layer surface is modified by applying a silane coupling agent treatment, which changes the surface properties to promote homeotropic alignment. This parameter change enables conventional liquid crystal materials to achieve stable alignment without requiring additional alignment layers, thus maintaining manufacturing simplicity while improving alignment stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances viewing angle properties and reduces light leakage in display devices by stabilizing the alignment of liquid crystal layers, improving reliability and simplifying the manufacturing process.

Implementation Method 1

a liquid crystal compound having a polymerizable group is homeotropically aligned

Methodology Applied
Scientific EffectHomeotropic alignment:

Implementation Method 2

The liquid crystal material may further include a silane coupling agent

Methodology Applied
Scientific EffectSilane coupling:

Implementation Method 3

The liquid crystal layer may be formed by applying a liquid crystal material that include a liquid crystal monomer and an acrylamide monomer on the supporting layer and performing polymerization

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 4

the liquid crystal monomer being homeotropically aligned on the positive C plate

Methodology Applied
Scientific EffectHomeotropic alignment:

Implementation Method 5

the liquid crystal monomer being crosslinked in a homeotropically aligned state

Methodology Applied
Scientific EffectCrosslinking:

Data Source

PatentUS20250341667A1Liquid crystal material, laminate, optical member, display device and laminate manufacturing method
Publication Date: 2025.11.06 SAMSUNG ELECTRONICS CO LTD
  • US20250341667A1 patent drawing
  • US20250341667A1 patent drawing
  • US20250341667A1 patent drawing

AI summary

Provided is a liquid crystal material configured to form a polymerizable liquid crystal compound, the liquid crystal material including a liquid crystal monomer, and an acrylamide monomer.