Liquid Crystal Composition Streak Defect Suppression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing liquid crystal compositions used in optical films for image display devices suffer from streak-like film thickness unevenness (streak defects) and temporal stability issues, particularly when additives are blended to suppress these defects.

Innovation Solution

A liquid crystal composition is developed by blending a basic compound with a pKa of 4 to 10 with a liquid crystal compound, where the basic compound is a heterocyclic amine, and the content is between 0.01 to 5 parts by mass, to suppress streak defects and enhance temporal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If additives are blended to suppress streak defects, then streak defects are reduced, but temporal stability is deteriorated

Engineering Contradiction:
Improvestreak defectsVSAvoidtemporal stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by carefully controlling the pKa value of the basic compound within a specific range (4-10) and limiting its content to 0.01-5 parts by mass per 100 parts by mass of liquid crystal compound. This precise parameter optimization allows the composition to suppress streak defects while maintaining temporal stability, resolving the contradiction between manufacturing precision and composition stability.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If a basic compound with specific pKa is blended, then streak defects are suppressed and temporal stability is improved, but composition complexity increases

Engineering Contradiction:
Improvestreak defectsVSAvoidcomposition complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by introducing a basic compound with specific properties (pKa 4-10) into the liquid crystal composition at controlled amounts (0.01-5 parts by mass per 100 parts by mass of liquid crystal compound). This targeted addition of a compound with specific local characteristics (basicity within a narrow pKa range) enables suppression of streak defects and improvement of temporal stability without significantly increasing overall composition complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11932796B2Liquid crystal composition, liquid crystal cured layer, optical film, polarizing plate, and image display device
Publication Date: 2024.03.19 FUJIFILM CORP
  • US11932796B2 patent drawing
  • US11932796B2 patent drawing
  • US11932796B2 patent drawing

AI summary

Provided are a liquid crystal composition, a liquid crystal cured layer, an optical film, a polarizing plate, and an image display device, each of which suppresses streak defects and has excellent temporal stability. The liquid crystal composition includes a liquid crystal compound and a basic compound, in which a pKa of a conjugate acid of the basic compound is 4 to 10.