Liquid Delivery Device Segmentation for Gradient Delay Reduction

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Solution Overview

Problem

Existing liquid chromatography systems face issues with solvent replaceability and gradient analysis accuracy due to the presence of pressure sensors or dampers in the discharge channel, leading to delayed composition changes and prolonged analysis times, especially during gradient analysis and solvent replacement.

Innovation Solution

A liquid delivery device with a switching valve that selectively connects the main and branch channels to an output or drain port, allowing for efficient purging of the branch channel without flowing solvent into the analysis channel, thereby avoiding the use of high-capacity elements like pressure sensors or dampers in the main channel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pressure sensor or damper is disposed on the discharge channel to stabilize liquid delivery pressure, then liquid delivery stability is improved, but solvent replaceability deteriorates and gradient analysis accuracy is reduced due to internal capacity

Engineering Contradiction:
Improveliquid delivery stabilityVSAvoidgradient delay time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The discharge channel is divided into a main channel connected to the analysis channel and a branch channel connected to the pressure sensor or damper. This segmentation allows the pressure control element to be isolated from the main flow path, eliminating its internal capacity effect on gradient analysis while maintaining pressure stabilization function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A switching valve is introduced as an intermediary component to control the connection between the branch channel and the main channel. The switching valve enables selective isolation of the pressure sensor or damper from the main flow path during gradient analysis, preventing delay while maintaining pressure control capability when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a damper with large internal capacity is provided on the discharge channel to absorb pressure fluctuation, then liquid delivery stability is improved, but solvent replacement efficiency deteriorates

Engineering Contradiction:
Improveliquid delivery stabilityVSAvoidsolvent replacement efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The discharge channel is segmented into a main channel for solvent flow to the analysis channel and a branch channel containing the damper. This segmentation isolates the damper's large internal capacity from the main solvent path, allowing rapid solvent replacement in the main channel while the damper remains isolated and does not impede flow.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The switching valve acts as an intermediary to isolate the damper from the main channel during solvent replacement operations. By closing the switching valve, the damper is disconnected from the solvent path, eliminating its capacitive effect on solvent replacement speed while preserving its pressure stabilization function during normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a pressure sensor is disposed on the discharge channel to monitor liquid delivery pressure, then liquid delivery stability is improved, but accuracy of mobile phase composition deteriorates

Engineering Contradiction:
Improveliquid delivery stabilityVSAvoidmobile phase composition accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The discharge channel is divided into a main channel that delivers mobile phase to the analysis channel and a branch channel that connects the pressure sensor to the main channel. This segmentation ensures that the pressure sensor's internal capacity does not mix with or delay the mobile phase composition reaching the analysis channel, maintaining composition accuracy while enabling pressure monitoring.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high-efficiency purging of the branch channel, minimizing gradient delay and improving solvent replacement efficiency, while maintaining stable liquid delivery flow rates and enhancing the reproducibility of analysis results.

Implementation Method 1

a switching valve (12a) configured to be selectively switched to a first state and a second state... the switching valve is configured to be selectively switched to a first state and a second state

Methodology Applied
Scientific EffectValve: Valve

Implementation Method 2

there is another method in which a damper whose internal capacity changes according to an increase or decrease of the liquid delivery pressure by the liquid delivery pump is disposed on the discharge channel

Methodology Applied
Scientific EffectDamper: Damping

Data Source

PatentUS11413555B2Liquid delivery device and liquid chromatograph equipped with liquid delivery device
Publication Date: 2022.08.16 SHIMADZU CORP
  • US11413555B2 patent drawing
  • US11413555B2 patent drawing
  • US11413555B2 patent drawing

AI summary

A liquid delivery device includes at least one liquid delivery pump that delivers liquid, at least one main channel communicating with an outlet of the liquid delivery pump, at least one branch channel branched from the main channel, and a switching valve that has, as a port for connecting channels, at least a port to which the main channel is connected, a port to which the branch channel is connected, at least one output port for outputting liquid delivered by the liquid delivery pump through the main channel, and at least one drain port leading to a drain, and is configured to be selectively switched to a first state, in which the main channel is connected to the output port while the branch channel is not connected to any channel, and a second state in which the branch channel is connected to the drain port while the main channel is not connected to any channel.