Liquid Detergent Composition with Nonionic Surfactant Mediator

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Solution Overview

Problem

Conventional liquid detergents with high surfactant concentrations face issues of thickening, gelation, and stability problems, particularly at low temperatures, and fail to provide effective detergency and softening effects on fiber products.

Innovation Solution

A liquid detergent composition comprising a nonionic surfactant produced by adding ethylene oxide and propylene oxide to a hydrocarbon compound, combined with anionic and cationic surfactants, and a water-miscible organic solvent, which maintains solubility and stability at low temperatures while enhancing detergency and softening effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the surfactant concentration is increased to reduce environmental load and transportation cost, then the cleaning effectiveness is improved, but the viscosity increases causing thickening and gelation

Engineering Contradiction:
Improvesurfactant concentrationVSAvoidviscosity stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces a specific nonionic surfactant (ethylene oxide/propylene oxide block adduct) as an intermediary substance that mediates between the anionic and cationic surfactants. This nonionic surfactant prevents the direct interaction that would otherwise cause gelation, allowing high concentrations of cleaning surfactants to be maintained without viscosity instability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the surfactant system by selecting specific ethylene oxide/propylene oxide block adducts with controlled molecular weights and compositions. This parameter change allows the system to maintain low viscosity even at high total surfactant concentrations (40% or more), resolving the contradiction between concentration and stability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a large amount of solvent is added to decrease viscosity, then the流动性 is improved, but the flash point risk increases and cleaning effectiveness decreases

Engineering Contradiction:
ImproveviscosityVSAvoidflash point risk
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the viscosity-control function from the solvent component and assigns it to the nonionic surfactant component. By taking out the need for large amounts of solvent, the formulation achieves low viscosity through the specific nonionic surfactant selection, thereby eliminating the associated flash point risks while maintaining cleaning effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If cationic surfactant is added to provide softening effects, then the fabric softening is improved, but the solubility and stability deteriorate when combined with anionic surfactant

Engineering Contradiction:
Improvefabric softening effectVSAvoidsolubility and stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The nonionic surfactant serves as a mediator between the anionic and cationic surfactants, preventing direct interaction that would cause precipitation or instability. This intermediary allows the cationic surfactant to provide fabric softening effects while the nonionic surfactant maintains system solubility and stability throughout storage and use.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves good detergency, stability, and softening effects on fiber products, preventing gelation and maintaining solubility in cold water, thereby improving washing performance and storage stability.

Implementation Method 1

a nonionic surfactant which prevents formation of liquid crystal and/or crystal

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

produced by adding p1 mol of ethylene oxide to a compound represented by R—OH (wherein, R represents hydrocarbon group having 8 to 18 carbon atoms), then adding q1 mol of alkylene oxide having 3 to 5 carbon atoms, and then adding p2 mol of ethylene oxide

Methodology Applied
Scientific EffectPolymerization:

Data Source

PatentUS8691741B2Liquid detergent composition
Publication Date: 2014.04.08 KAO CORP
  • US8691741B2 patent drawing
  • US8691741B2 patent drawing
  • US8691741B2 patent drawing

AI summary

The present invention provides a liquid detergent composition containing the following components (a) to (c), wherein the total content of components (a) to (c), (a)+(b)+(c), is 40 to 90% by mass; a mass ratio of components (a) to (b), (a)/(b), is 25/75 to 90/10; and a mass ratio [(a)+(b)]/(c), is 95/5 to 70/30:component (a): 15 to 75% by mass of a nonionic surfactant produced by adding p1 mol of ethylene oxide to a compound represented by R—OH (wherein, R represents a hydrocarbon group having 8 to 18 carbon atoms), then adding q1 mol of an alkylene oxide having 3 to 5 carbon atoms, and then adding p2 mol of ethylene oxide, wherein p1 is the number of 3 to 30, q1 is the number of 1 to 5, and p1+p2 is 14 to 50,component (b): anionic surfactant,component (c): cationic surfactant,component (d): 5 to 40% by mass of water-miscible organic solvent.