Liquid Discharge Head Arm Valve Mechanism

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Solution Overview

Problem

Existing liquid discharge heads face challenges in efficiently opening and closing nozzles due to mechanical limitations, leading to instability in liquid discharge and potential collisions between moving parts.

Innovation Solution

The liquid discharge head incorporates a nozzle plate, a valve, an actuator, and an arm mechanism. The arm is swingable by the actuator's displacement, allowing the valve to move between open and closed positions with a clearance between the arm and valve to prevent collisions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the valve is moved quickly to improve response speed, then the discharge control efficiency is improved, but the risk of collision between moving parts increases

Engineering Contradiction:
Improvevalve movement speedVSAvoidcollision risk between moving parts
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The arm acts as an intermediary component between the actuator and the valve. The actuator drives the arm, which in turn moves the valve. This intermediary mechanism allows the valve to move quickly in response to actuator displacement while the arm's swing motion and clearance design prevent direct collision between the actuator and valve, resolving the contradiction between speed and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The arm introduces a rotational degree of freedom (swing motion) that transforms the linear displacement of the actuator into rotational movement of the valve. This dimensional transformation allows the valve to achieve rapid opening and closing through the swing motion while maintaining clearance between the arm and valve surfaces, preventing collision during high-speed operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the arm structure is added to move the valve, then the valve control precision is improved, but the device complexity increases

Engineering Contradiction:
Improvevalve control precisionVSAvoidmoving mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The arm serves multiple functions simultaneously: it transmits the actuator's displacement to move the valve, provides the swing motion for precise valve positioning, and acts as a structural support element. By making the arm multi-functional, the patent achieves precise valve control without adding separate components for each function, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The arm combines the functions of motion transmission, positioning, and structural support into a single component. Instead of having separate mechanisms for each function, the arm integrates these roles, achieving precise valve control while minimizing the number of parts and overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250178355A1Liquid discharge head and liquid discharge apparatus
Publication Date: 2025.06.05 RICOH CO LTD
  • US20250178355A1 patent drawing
  • US20250178355A1 patent drawing
  • US20250178355A1 patent drawing

AI summary

A liquid discharge head includes a nozzle plate, a valve, an actuator, and an arm. The nozzle plate has a nozzle to discharge a liquid. The valve is movable in a first direction to open and close the nozzle. The valve includes a contacted portion in a part of the valve. The actuator is displaceable to move the valve relative to the nozzle. The arm is swingable by a displacement of the actuator to move the valve in the first direction between an open position and a closed position. The arm extends in a second direction. The arm has a connection portion, a contact portion, and an arm side face. The connection portion is connected to the actuator. The contact portion contacts the contacted portion of the valve in the first direction. The arm side face faces an outer circumferential face of the valve with a clearance.