Liquid Discharge Head Offset Flow Paths for Thermal Uniformity
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Solution Overview
Problem
Inkjet recording apparatuses experience print non-uniformity due to temperature differences between the supply and collecting flow paths of the liquid discharge head, leading to inconsistent ink discharge.
Innovation Solution
A liquid discharge head design featuring two discharge port arrays with offset supply and collecting openings, allowing ink to circulate through a specific flow path configuration that mitigates temperature non-uniformity by alternating the temperature distribution across the discharge port array.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If ink is circulated between the liquid storage portion and the liquid discharge head, then ink supply is improved, but temperature non-uniformity is created between supply and collecting flow paths
Solution Approach 1:
The discharge port array is divided into multiple discharge port groups (first discharge port group, second discharge port group, etc.) arranged in the first direction. Each group has its own supply opening and collecting opening positioned at different locations in the second direction, segmenting the flow path to distribute temperature effects across multiple zones rather than creating a single temperature gradient.
Solution Approach 2:
Different discharge port groups are positioned at different locations in the second direction relative to the supply and collecting openings. This creates local variations in flow path characteristics, where discharge port groups closer to supply openings receive fresher ink while those closer to collecting openings receive ink that has circulated longer, thereby distributing temperature non-uniformity across the array rather than concentrating it.
2Productivity
If temperature non-uniformity is created near the discharge portion, then ink circulation is maintained, but print non-uniformity occurs
Solution Approach 1:
The supply openings and collecting openings are positioned asymmetrically in the second direction relative to the discharge port groups. Specifically, the first supply opening is positioned at a different location than the second supply opening, and similarly for collecting openings. This asymmetric arrangement creates different flow path lengths and characteristics for different discharge port groups, balancing the temperature distribution across the array.
Solution Approach 2:
The patent introduces a second direction (orthogonal to the first direction where discharge ports are lined up) as a new dimension for positioning supply and collecting openings. By arranging openings at different positions in this second direction, the patent creates a two-dimensional flow path configuration that distributes temperature effects more evenly across the discharge port array, preventing concentration of temperature non-uniformity in a single location.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design effectively suppresses print non-uniformity by ensuring consistent ink discharge and temperature management across the discharge port array, enhancing printing quality.
Implementation Method 1
a circulatory portion which causes the liquid to circulate through the first supply opening, the first collecting opening, the second supply opening, and the second collecting opening
Implementation Method 2
the second supply opening is offset in the first direction with respect to the first supply opening... when a temperature of the ink changes upon ink discharge, there is a concern about a difference in temperatures being created between a supply flow path and a collecting flow path
Data Source
AI summary
A liquid discharge head includes: a first discharge port array configured of a plurality of discharge ports lined up in a first direction; a second discharge port array configured of a plurality of discharge ports lined up in the first direction; an opening forming portion; and a circulatory portion. The opening forming portion includes: a first supply opening for supplying the liquid to a discharge port of the first discharge port array; a first collecting opening for collecting the liquid; a second supply opening for supplying the liquid to a discharge port of the second discharge port array; and a second collecting opening for collecting the liquid. The second supply opening is offset in the first direction with respect to the first supply opening.


