Liquid Discharge Apparatus Mist Collection Partition

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Solution Overview

Problem

Existing liquid discharge apparatuses face challenges in efficiently collecting mist generated during liquid discharge operations, leading to mist accumulation and contamination of printing media due to disturbances in airflow caused by reciprocating components, which results in sticking and dripping of mist onto the printing medium.

Innovation Solution

The apparatus incorporates a partition and suction port arrangement that forms an airflow path to efficiently guide mist towards a suction port, preventing accumulation and contamination by positioning the suction port on the side of the holder and using a gap forming member to direct airflow, while also disposing the exhaust fan and filter above the suction port to manage fiber fragments and maintain airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a filter or exhaust system is used to collect mist, then mist collection capability is improved, but airflow disturbance increases causing mist accumulation and contamination

Engineering Contradiction:
Improvemist collection capabilityVSAvoidairflow disturbance
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The apparatus body is divided into multiple spaces by partitions. The space including the suction port is separated from other spaces, creating distinct airflow zones. This segmentation prevents airflow disturbance from propagating throughout the entire apparatus while maintaining effective mist collection in the designated zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Partition walls act as intermediaries between the suction port space and other spaces. These partitions guide airflow directionally toward the suction port while preventing turbulent flow from affecting other areas of the apparatus, thus mediating between mist collection needs and airflow stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the suction port is positioned to effectively collect mist, then mist collection efficiency is improved, but the risk of mist sticking to the printing medium increases

Engineering Contradiction:
Improvemist collection efficiencyVSAvoidmist sticking to printing medium
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The suction port is specifically positioned in one space separated by partitions, creating a localized mist collection zone. This local quality approach concentrates airflow and mist collection effort in a specific area away from the printing medium, maintaining high collection efficiency while preventing mist from reaching and sticking to the printing medium in other areas.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If reciprocating components are used for printing operations, then printing functionality is maintained, but airflow disturbance increases leading to mist accumulation

Engineering Contradiction:
Improveprinting functionalityVSAvoidairflow disturbance
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The harmful airflow disturbance generated by reciprocating printing components is isolated by extracting it into a separate space defined by partitions. The suction port space is specifically designed to contain and manage this disturbed airflow, preventing it from affecting other areas where printing operations occur, thus maintaining printing functionality while controlling mist accumulation.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively collects mist, prevents its accumulation and sticking, and reduces contamination of the printing medium, ensuring efficient operation and maintaining the apparatus's functionality over time.

Implementation Method 1

The exhaust fan generates an airflow

Methodology Applied
Scientific EffectAirflow generation: Fan

Implementation Method 2

The suction port is disposed on a side portion of the holder to suck the airflow generated by the exhaust fan

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS10759171B2Liquid discharge apparatus
Publication Date: 2020.09.01 RICOH CO LTD
  • US10759171B2 patent drawing
  • US10759171B2 patent drawing
  • US10759171B2 patent drawing

AI summary

A liquid discharge apparatus includes an apparatus body, a holder, a stage, an exhaust fan, a suction port, and a partition. The holder holds a target object. The stage reciprocates while holding the holder that holds the target object. The exhaust fan generates an airflow. The suction port is disposed on a side portion of the holder to suck the airflow generated by the exhaust fan. The partition partitions an interior of the apparatus body into a space including the suction port and a space not including the suction port. The partition and the holder are arranged to form an airflow path toward the suction port between the partition and the holder.