Liquid Discharge Apparatus Drive Waveform Timing Optimization

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Solution Overview

Problem

In image forming apparatuses with a common grounded electrode for the drive element of each nozzle, potential variations occur due to resistance components, leading to displacement and changes in discharge velocity, resulting in reduced droplet landing accuracy and image quality.

Innovation Solution

A liquid discharge apparatus with at least two waveform feed units generates drive waveforms for nozzles with specific timing conditions to optimize discharge velocity, ensuring that the absolute difference in discharge velocities between different nozzle configurations is minimized, thereby stabilizing droplet discharge and improving landing accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the negative electrode of the drive element is commonly grounded to simplify the circuit configuration, then the device complexity is reduced, but potential variations occur due to resistance components, causing displacement and discharge velocity changes that reduce droplet landing accuracy and image quality

Engineering Contradiction:
Improvecircuit configurationVSAvoiddroplet landing accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The invention divides the drive waveform into multiple segments with different timing characteristics. By segmenting the drive signal and applying different timing adjustments to different nozzle groups, the system compensates for potential variations caused by common grounding without requiring separate ground connections for each nozzle, thus resolving the contradiction between circuit simplicity and landing accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the timing parameter of the drive waveform dynamically. By adjusting the timing of discharge pulses based on the nozzle's position and potential variation characteristics, the system compensates for the effects of resistance components in the common ground path, maintaining droplet landing accuracy while preserving the simplified common grounding configuration.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If different amplifier circuits are used to generate drive waveforms for droplets of different sizes, then the productivity is improved through shorter waveform length, but the device complexity increases due to multiple amplifier circuits

Engineering Contradiction:
Improvewaveform lengthVSAvoidamplifier circuit configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention makes a single amplifier circuit universal by enabling it to generate multiple types of drive waveforms through timing adjustment. The same amplifier circuit can produce drive signals for droplets of different sizes by modifying the timing parameters, eliminating the need for multiple dedicated amplifier circuits while maintaining short waveform lengths for high productivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention introduces dynamic timing adjustment capability to the amplifier circuit. The circuit can dynamically change the timing characteristics of the drive waveform based on the required droplet size, allowing one circuit to perform multiple functions that would otherwise require several static circuits, thus improving productivity without proportionally increasing device complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach optimizes discharge velocity and improves droplet landing accuracy, enhancing image quality by reducing velocity variations and simplifying the amplifier circuit configuration, while also reducing manufacturing costs.

Implementation Method 1

a drive element (piezoelectric element) for each nozzle, each having a positive electrode and a commonly grounded negative electrode

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11752764B2Liquid discharge apparatus, image forming apparatus, and drive waveform generation method
Publication Date: 2023.09.12 RICOH CO LTD
  • US11752764B2 patent drawing
  • US11752764B2 patent drawing
  • US11752764B2 patent drawing

AI summary

A liquid discharge apparatus is configure to drive nozzles with drive waveforms with which timing of discharge pulses fall within a range where a condition |A−C|<|B−D| is satisfied, where “A” is a discharge velocity of a droplet having a first size when drive units are driven to discharge a droplet having the first size, “B” is a discharge velocity of a droplet having a second size larger than the first size when drive units are driven to discharge a droplet having the second size, “C” is a discharge velocity of a droplet having the first size when drive units are driven to discharge droplets having the first size and the second size, and “D” is a discharge velocity of a droplet having the second size when drive units are driven to discharge droplets having the second size and the first size.