Liquid Discharging Head Segmentation for Rigidity and Efficiency

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Solution Overview

Problem

Existing liquid discharging technologies face challenges in increasing the amount of liquid discharged from a nozzle while maintaining discharge efficiency, as increasing the volume of the pressure chamber reduces its rigidity, leading to weakened pressure transmission and responsiveness.

Innovation Solution

A liquid discharging head design featuring a nozzle, pressure chambers, drive elements, and lead electrodes, where two pressure chambers communicate with a single nozzle, and lead electrodes are configured to overlap, allowing for efficient liquid discharge without increasing the pressure chamber volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the volume of the pressure chamber is increased to discharge a larger amount of liquid, then the discharge amount increases, but the rigidity of the pressure chamber is lowered

Engineering Contradiction:
Improvedischarge amountVSAvoidrigidity of pressure chamber
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The pressure chamber is divided into multiple smaller pressure chambers (first pressure chamber and second pressure chamber) that communicate with a common nozzle. This segmentation allows the system to discharge larger amounts of liquid through multiple chambers simultaneously while each chamber maintains its rigidity, avoiding the rigidity loss that would occur if a single large chamber were used.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the volume of the pressure chamber is increased to discharge a larger amount of liquid, then the discharge amount increases, but the discharge efficiency is lowered

Engineering Contradiction:
Improvedischarge amountVSAvoiddischarge efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The pressure chamber is divided into multiple smaller pressure chambers (first pressure chamber and second pressure chamber) that communicate with a common nozzle. This segmentation allows the system to discharge larger amounts of liquid through multiple chambers simultaneously while each chamber maintains its rigidity, avoiding the rigidity loss that would occur if a single large chamber were used.

Inventive Principle:
Principle #1Segmentation

3Volume of stationary object

If the rigidity of the pressure chamber is lowered, then the volume can be increased, but the pressure transmission is weakened

Engineering Contradiction:
Improvevolume of pressure chamberVSAvoidpressure transmission
Core Design Contradiction:
Volume of stationary objectVSStress or pressure

Solution Approach 1:

The pressure chamber is divided into multiple smaller pressure chambers (first pressure chamber and second pressure chamber) that communicate with a common nozzle. This segmentation allows the system to discharge larger amounts of liquid through multiple chambers simultaneously while each chamber maintains its rigidity, avoiding the rigidity loss that would occur if a single large chamber were used.

Inventive Principle:
Principle #1Segmentation

4Volume of stationary object

If the rigidity of the pressure chamber is lowered, then the volume can be increased, but the pressure responsiveness is lowered

Engineering Contradiction:
Improvevolume of pressure chamberVSAvoidpressure responsiveness
Core Design Contradiction:
Volume of stationary objectVSSpeed

Solution Approach 1:

The pressure chamber is divided into multiple smaller pressure chambers (first pressure chamber and second pressure chamber) that communicate with a common nozzle. This segmentation allows the system to discharge larger amounts of liquid through multiple chambers simultaneously while each chamber maintains its rigidity, avoiding the rigidity loss that would occur if a single large chamber were used.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a higher volume of liquid to be discharged from the nozzle while maintaining or improving discharge efficiency, by optimizing the rigidity and responsiveness of the pressure chambers.

Implementation Method 1

a resonance frequency of a piezoelectric element and a pressure chamber is lowered

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11292247B2Liquid discharging head and liquid discharging apparatus
Publication Date: 2022.04.05 SEIKO EPSON CORP
  • US11292247B2 patent drawing
  • US11292247B2 patent drawing
  • US11292247B2 patent drawing

AI summary

Provided is a liquid discharging head including: a nozzle discharging a liquid; a chamber plate having a plurality of pressure chambers, a drive element provided to correspond to each of the pressure chambers, and a plurality of lead electrodes for supplying an electric signal to the drive element; and a circuit substrate having a terminal coupled to the lead electrode. A first pressure chamber and a second pressure chamber communicate with the nozzle in common. The chamber plate includes a first individual lead electrode for the drive element corresponding to the first pressure chamber and a second individual lead electrode for the drive element corresponding to the second pressure chamber. The terminal of the circuit substrate is coupled so as to overlap the first individual lead electrode and the second individual lead electrode in plan view.